10
1) INTRODUCTION
Electromechanical operator to activate swing gates, available in
the following model:
BILL4024: with motor powered at 24 VDC.
The RIGHT (DX) version is also available to install the system on the
right gate leaf, and the LEFT (SX) version is available for installation
on the left gate leaf.
In case of doubt, as shown in the instruction manual, the wording
DX (right) or SX (left), which identifies the different models, can be
seen by opening the release handle.
For simplicity reasons, this manual shows the SX motor for left
gate leaves. For the DX (right) versions, installation dimensions
and instructions are the same.
The main dimensions are shown in Fig. 1.
• Before installing the system, read the instruction herein.
• It is mandatory not to use the BILL4024 item for applications
different from those indicated in the instructions herein.
• Supply the end user with instructions for using this system.
• The end user should receive special instruction manual.
• All Benincà items are covered by an insurance policy for
damages and injuries caused by manufacture faults. It is
however required that the machine bear the CE marking and
original Benincà parts be used.
2) GENERAL INFORMATION
To ensure a good operation of these automatic devices, the gate
to be automated should meet the following requirements:
- good strength and stiffness.
- hinges should have a minimum backlash and allow for smooth
and regular manual operations.
- when closed, the gate leaves should correctly overlap for their
entire height.
Warning: BILL4024 is not equipped with electric limit switches or
mechanical stoppers. It is mandatory that the gate leaf be equipped
with mechanical stoppers fitted to the ground (Fig.2 ref. A and B).
3) OPERATING LIMITS
The following tables show the permitted maximum weight and
width figures of the gate leaves.
BILL 4024
Max gate leaf weight (kg)
85
100
300
400
500
Max gate leaf (m)
3,5
3,0
2,5
2,1
1,8
In case of wind effect the limits can be significantly reduced.
4) HOW TO INSTALL THE SYSTEM
1) Define the height of the system from ground (the most centred
possible with respect to the main door and corresponding to a
rugged crossbeam).
2) Weld the P plate, taking account of figures X and Y of Fig. 2/3.
3) Release the actuator, as shown in the instruction manual. When
the gate is closing, temporarily lock the S* bracket by keeping the
K measure as per Fig. 2/3. In these conditions, the actuator must
not be positioned entirely at end of stroke, but 10mm extra-stroke
should be still available.
By manually opening the gate leaf, check that the actuator does
not hit the leaf or the pillar.
4) Only after this check, carry out the final welding of the S bracket.
The actuator should be perfectly flat.
Important: the respect of dimensions indicated in Fig. 3 ensures
the optimal operation of the automatic system. These different
dimensions may cause malfunctions.
In any case, the manufacturer shall be held unharmed with
respect to damages caused by the non-respect of the
dimensions indicated.
If it is not possible to carry out welding, adjustable brackets,
which can be mounted by using screws (art B.SR), are available
as optional accessory.
Fix the actuator to the bracket by means of screws and nuts
supplied. Use washers as shown in Fig. 4.
Note: The difference between measures X and Y shall be never
exceed 40mm. Greater differences cause the unsmooth movement
of the gate.
Dimensions M and X should be carefully checked to avert that the
actuator hits the pillar (dim. M) or the leaf (dim. Z).
The total stroke of the actuator is around 520mm. The stroke,
however, cannot be entirely used. An extra stroke of around 10 mm
should be always provided both in the closing and opening phases.
* In the BILL4024 geared motor, the difference in height of brackets
P and S shall be nil. These brackets should be therefore fitted at
the same height (Fig. 1, ref. A}
5) WIRE CONNECTIONS
BILL4024 is supplied with a pre-cabled wire, around 80 cm long,
to be connected to the junction box fitted to the pillar:
The cable includes 2 terminals (BLUE/BROWN)
Note:
The motor cable shall be replaced only by an authorised assistance
centre.
IT IS MANDATORY to connect the system to ground by using the
special GND terminal, as provided by regulations in force.
WARNING
The insurance policy, which covers any damages or injuries caused
by manufacture faults, requires that the installation comply with
regulations in force and Benincà original accessories be used.
TECHNICAL DATA
BILL4024
Motor power supply
24Vdc
Consumption
5 A
Max. thrust
2000 N
Operating jogging
Intensivo
Protection level
IP54
Operating temperature
-20°C / +50°C
Useful stroke
400 mm
Noise
<70 dB
Lubrication
Grasso Permanente
Weight
5,2 kg
