Benelli TORNADO NAKED TRE R160 Owner'S Manual Download Page 64 | Manualshive

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MAINTENANCE

60

6 • MAINTENANCE

NO.

Component

Chek or maintenance job

0 Km

(0 mi)

Before delivery

1000 Km
(621 mi)

1° Running-in

1st

Service

11.000 Km
(6.836 mi)

2nd

Service

21.000 Km

(13.051 mi)

3rd

Service

31.000 Km

(19.266 mi)

4rd

Service

41.000 Km

(25.481 mi)

5rd

Service

Annual

Check

8

Transmission chain

Chack chain slack. Make sure that

the rear wheel is property aligned.

Clean and lubricate

I

I

I

I

I

I

I

Every 500 Km and after washing the motorcycle or rinding in the rain.

9

Crown

Check/Lubricate

I

I

I

I

I

I

I

At every change of the distribution chain in any case

10

Pinion/Stop washer

Check/Lubricate

I

I

I

I

I

I

I

At every change of the distribution chain in any case

11

Oil circulating tubes

Check defects and losses

I

R

I

R

I

20.000 Km Every 3 years in any case

12

Brake liquid

Check/Change

I

I

I

I

I

I

I

20.000 Km Every 2 years in any case

13

Front brake/ Rear

brake

Chek operation,fluid level and

vehicle for fluid leakage.

I

I

I

I

I

I

I

14

Brake pads

Check/Change

I

I

I

I

I

I

Whenever worn to the limit

15

Rear fork pads chain

Check/Change

I

I

I

I

I

I

Whenever worn to the limit

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Summary of Contents for TORNADO NAKED TRE R160

Page 1: ...Owner s manual 2010 ...

Page 2: ......

Page 3: ...Owner s Manual 2010 ...

Page 4: ...3 ...

Page 5: ...4 ...

Page 6: ...ide 25 3 5 Ignition switch and steering lock 27 3 6 Gear lever 29 3 7 Instruments and warning lights 30 3 7 1 Multifunction display 31 4 Operation 32 4 1 Using the motorcycle 32 4 2 Preriding checks 33 4 3 Running in 35 4 4 Selecting the display functions 36 4 5 Adjusting the clock 39 4 6 Parking the motorcycle 40 4 7 Saddle disassembly driver 41 4 8 Saddle disassembly passenger 41 4 9 Refuelling ...

Page 7: ...ice 55 6 Maintenance 57 6 1 Tables of scheduled maintenance 57 6 3 Table of lubricants and fluids 67 6 4 Checking the engine oil level 68 6 5 Checking the coolant level 71 6 5 1 Topping up the coolant 72 6 6 Checking the wear of the brake pads 74 6 7 Checking the brake 6 7 1 Checking the clucth fluid level 76A fluid level 75 6 8 Checking the tires and rims 77 6 8 1 Check of the rims and the wheel ...

Page 8: ...u however that TORNADO NAKED TRE 1130 is a higt performance vehicle thet needs tobe ride with attention and skill You better refrain from driving the vehicle out of bounds if you are not sure of tour ability in managing it however when you ride on public street or open to the public you have to scrupulously observe the Highway Code Alwaysremembertouseahomologatedhelmet of yoursize andalwayscorrect...

Page 9: ...se you don t follow the supplied directions Caution Reminds you a safety practice you better follow or an unsafety activity you betteravoidifyou don twanttoriskunder gopersonalinjuriesortodamageyourvehicle Reservestherighttomakeanychanges wheneverdeemed toitsproductsandtothismanual Wherever you will find any dissimilarity between what is written on this Owner s Manual and the specific fitting out ...

Page 10: ...ta We recommend writing down the main numbers in the spaces provided below FRAME No ZBN ___________________ ENGINE No ____________________ COLOR CODE ____________________ KEY No ____________________ 1 2 IDENTIFICATION DATA 2 engine serial number 3 homologation data 1 vehicle identification number ...

Page 11: ...place Knowing the key identification number is essential in case you need to ask for a duplicate of the key Identification of motorcycle colour combination The colour code must be mentioned when ordering bodyspares This code can be read on the labels placed underthe saddle Spare parts order If you need to order spare parts beside the matriculation frame number it can be necessary to mention the en...

Page 12: ...onsorthingscaused byanymodificationsofthemotorcycleoriginalconditions It is possible to personalize the suspension trim by working on the special adjustments this activity is absolutely unwary unless the user is absolutely confident in his technical ability The trim adjustment can compromise the motorcycle safe use and therefore it has to be done only by expert persons Wherever you want to persona...

Page 13: ... R160 For any necessity or further information don t hesitate to apply to your Benelli Q J Distributor or to the nearest BenelliQ J Authorized Workshop You can find the Benelli Q J Distributor and the Benelli Q J Authorized Workshop list onthe web site www benelli com or calling the Benelli Q J Customer Service dialling 39 0721 41871 The full control of this motorcycle is basic for a safe riding T...

Page 14: ...ed Even slight or involuntary bumps can cause thevehicle to topple over with subsequent risk of serious harm to people or children To prevent the vehicle from tipping over never park it on soft or uneven ground nor on asphalt strongly heated by the sun Do not cover your motorcycle with a canvas soon afterwards riding Before covering your motorcycle wait until the engine and the exhaust pipes have ...

Page 15: ...mageto thetyres lossofcontrolofthevehicleandseriousinjury Checkthatthetotalofdriverandpassenger weight the burden weight and the vehicle gross weight never exceed the granted values Never carry any incorrectly fastened object on your motorcycle because it could move from its position during riding Steadily fasten the heaviest objects near the center of the motorcycle and equally divide the load on...

Page 16: ...of such components is strictly limited to areas closed to traffic Failure to observe this restriction constitutes a breach of the Highway Code for which Benelli Q J cannot be held responsible For more information about Benelli Q J special components visit the web site www benelli com or call tgheBenelli Q J Customer Service dialling 39 0721 41871 WARNING Riding the vehicle in competitions requires...

Page 17: ...l you have become familiar with the vehicle and its controls Being aware of one s limits When riding never exceed your limits nor those imposed by law Being aware of your limits and acting accordingly will help you avoid accidents Adverse weather conditions Be very careful when riding in adverse weather conditions On wet roads for example the braking distance increases as a result of reduced tyre ...

Page 18: ...den braking Failure to observe this warning could lead to the sliding of the wheel sand the loss of control of the vehicle Always operate the brakes before starting a turn When you are laterally blown by a sudden gust of wind as it may happen when you re over taken by a vehicle ofgreat dimensions when you come out of a tunnel or when you re driving in a hilly zone you could lose control of the veh...

Page 19: ...elmet Never wear light helmet DGM they can be used in Italy only for riding mopeds 2 1 6 Protective clothing Always wear suitable protective clothing In particular the following items should be worn A close fitting jacket made of tough material and easy to fasten Supple reinforced gloves providing both sensitivity and protection Strong close fitting trousers covering the legs completely Soft reinf...

Page 20: ...by wearingprotectiveclothing Whenriding alwaysadoptacautiousattitudeand follow the recommendations given in the previous paragraphs 2 1 7 Suggestions against theft Your TORNADO NAKED TRE R160 is a precious property and like that it has to be protected Every time you park your motorcycle operate the steering lock and remove the ignition key Park your motorcycle in a closed garage every time it is p...

Page 21: ...ustic signals Before each ride it is essential to verify the operation of the visual and acoustic signals t h g i l p o t s d n a p m a l l i a T t h g i l g n i k r a p d n a m a e b w o l m a e b h g i H Number plate lamp Rear turn indicators Horn Front turn indicators ...

Page 22: ...tion of controls and instruments Sidestand Left side Right side Instruments and warning lights Clutch lever Left handlebar electrical controls Ignition switch and steering lock Fuel tank cap Front brake lever Throttle twist grip Right handlebar electrical controls ...

Page 23: ...kingengine withgearengagedandclutch leverpulled theswitchautomaticallyturnsofftheengine by cutting the current supply If the motorcycle is parked sidestand down and the gearsareengaged theswitchpreventstheenginefrom being started there by avoiding the risk of accidentally toppling the vehicle Check in any way the sidestand position before riding Sidestand Safety switch Dual return spring ...

Page 24: ...ghts Lights on Low or high beam on Control Turn indicator Shifting the lever to the left or right switches on the left or right turn indicators The switch then returns to the central position Press to turn off the indicators Horn button Press to operate the warning horn Clutch lever Move towards away from the handgrip to release engage the clutch ...

Page 25: ...ndicator It is used to show the rider s intention to change direction or lane WARNING Failureto switch theturn indicators on oroff at theright timemaycause an accident Always switch on the indicators before turning or changing lanes Then be sure to switch off the indicators after completing the operation Horn button It is used to attract the attention of other road users in case of danger High bea...

Page 26: ...the front brake Engine stop switch Stops the engine and prevents it from being restarted Throttle twist grip Rotate counterclockwise to increase engine speed Engine start button The push button must be released as soon as the motor is switched on Pressing the button 3 seconds after the motor starting you can use the display functions ...

Page 27: ...the front wheel braking system Throttle twist grip It controls the fuel air mixture supplied to the engine which regulates engine speed To increase engine speed rotate the hand grip from its idle position counterclockwise Engine start button This device permits the motor starting pushing the steering clutch if it is used 3 seconds after the motor starting you can use the display functions To avoid...

Page 28: ...the vehicle Always check the absence of any restriction in the steering action befero you ride The ignition switch enables and disables the electrical circuit and the steering lock The four positions of the switch are described below OFF position All electrical circuits are deactivated The key can be removed ON position All electrical circuits are activated The instruments and warning lights perfo...

Page 29: ...are deactivated and the steering is locked The key can be removed P Position CAUTION Do not leave the key on the P position fora long time in order to avoid dischargingthe battery of your motorcycle Turn the key from the LOCK position to the P position parking All electrical circuits are deactivated except the parking lights position lights The steering is locked The key can be removed ...

Page 30: ...ar with the clutch lever fully pulled 6 TheN neutral position is indicated by the warning light on the instrument panel To change into first gear push the lever down To change into second gear lift the lever up Lifting the lever up repeatedly engages all the other gears in succession up to the sixth speed ...

Page 31: ...icator Indicates the cooling water temperature expressed in Celsius degrees C Tachometer Indicates the engine rpm expressed in thousands Neutral indicator green Lights up when the gears are in neutral Injection warning light orange Lights up in case of the injectors failure in this case contact an authorizedservicecenterassoonas possible Alarm led Lights up when the oil pressure or the cooling wat...

Page 32: ...te time once the chronometer is stopped it displays the total time Fuel level Displays the amount of fuel in the tank using an 8 bar chart Thermometer Displays the ambient temperature in centigrade degrees C or Farenheit F The range is between 30 and 50 C or 22 and 122 F NOTE when a F value greater than 99 F is displayed the hundreds are not indicated although they are understood Service Warning L...

Page 33: ... the clock Parking the motorcycle Saddle disassembly Refuelling Starting the engine Improve our riding skills PROTECT THE ENVIRONMENT Benelli Q J in order to protect the interests of the community awakens the Customers and the Technical Assistance operators to use the vehicle and dispose of its replaced parts respecting the laws in force concerning environmental pollution and waste disposal and re...

Page 34: ...ycle safe and in perfect working order If any of the above mentioned parts shows a failure during its operation have it controlled andrepaired by a Benelli Q J Authorized workshop before using the motorcycle Brakes Gear lever Clutch lever Engine start button stop switch Throttle twist grip Check fluid level Check for fluid leakage Pull lever and press pedal to check brake operation Press pedal to ...

Page 35: ...erify that the operation is smooth and uniform Check for play and loosening Check operation Check inflating pressure and wear Verify that the operation is smooth and uniform Check clearance or slackening Check clearance absence and lubrification presence Check level Refuel if necessary Check for fuel leakage Check level Check for leakage Check level Check for leakage ...

Page 36: ...particular observe for the first 2500 km 1600 mi the max revolutions number indicated in the table After the running in period above 2500 km 1600 mi the engine is hot and can be run to its maximum speed km 0 to 500 Km 500 to 1000 Km 1000 to 2500 Km rpm max 5000 rpm 7500 rpm 9000 rpm ATTENZIONE New tyres must undergo a proper running in period to reach their completeefficiency Avoidabruptaccelerati...

Page 37: ... TOTAL TRIP 2 CHRONO LAP 3 CLOCK TRIP To move from the visualisation 1 Total Trip to the button for more than 2 seconds To move from the visualisation 2 Chrono Lap to the visualisation3pressthe Start buttonformorethantwo seconds when the chronometer is switched off To switch from function 3 to function 1 keep pressed the Start button for less than two seconds Start 2sec Start 2sec with chronometer...

Page 38: ...ono Lap Move to the visualisation 2 To set the Chrono press the START button for less than one second To see the Lap from the Chrono position press the START button for less than one second Each time the START button will be pressed for less than one second the Lap function will indicate the Chrono time in the specific moment To stop the Chrono press the START button for less than one second To st...

Page 39: ...he selection and the flashing To reset the Trip from the visualisation 3 press two times the start START button Set Km Mi From the 1 Total Trip visualisation when the motor is switched on press the START button for at least ten seconds TheKmorMisymbolwillstartflashing pressthe START buttontomoveto KmorMi pressforatleasttwoseconds theSTART button to select the measure unit you desire moving automat...

Page 40: ...ast ten seconds until the pilot light is switched off 4 5 Adjusting the clock Switch to function 3 Press the Start button 2 sec the first figure will start flashing Repeatedly press the Start button until the desired figure has been entered Press the Start button 2 sec to enter the following figure Repeat the above procedure to enter the second figure of the hours the first and second figure of th...

Page 41: ... gearand park the vehicle so that the front wheel faces up hill Remember to put the gear lever in the neutral position before restarting the engine Using your foot lower the sidestand as far as it will go and then slowly tip the motorcycle toward you to bring the stand supporting foot into contact with the ground ssurface WARNING Donotsitonthevehiclewhenitisparked on the sidestand as your full wei...

Page 42: ...e saddle and at the same time turn the key counterclockwise Slightly lift the saddle from the rear slide it backwards and remove it 4 8 Saddle disassembly passenger Insert the key Remove the pilot saddle Slightly lift the saddle from the rear slide it backwards and remove it 1 2 2 1 key supplied ...

Page 43: ...uelling Lift the dust cover Insert the key into the lock rotate it clockwise and lift the tank cap After refuelling press down the tank cap while rotating the key clockwise to facilitate the locking Then release the key and remove it ...

Page 44: ...ng the tank may cause the fuel to overflow as a result of the expansion due to the heat from the engine or to exposure to sunlight Fuel spills can catch fire The level of the fuel in the tank must never be higher than the base of the filler Verify that the tank filler cap is correctly closed before using the motorcycle OnlyuseunleadedfuelwithaR O N octaneratingof95orhigher Immediatelywipetheoverfl...

Page 45: ...em allows engine starting The gears are in neutral The gears are engaged the clutch lever is pulled and the side stand is up Press the start button without turning the throttle twist grip As soon as the engine starts release the button Do not press the start button for longer than 5 consecutive seconds Avoid warming up the engine while thevehicle is stationary It is advisable to bring the engine t...

Page 46: ...g of theoretical lessons as well as practical riding sessions in areas closed to traffic The instructor s advice will help the novice rider become familiar with the basics of riding safety Relying on the advice of persons other than a qualified riding instructor even if possessing specific knowledge may prove to be useless or even dangerous especially if the practical training takes place in an ar...

Page 47: ...rol of the vehicle while riding be sure to always keep both hands on the handlebars All adjustments must be performed when the vehicle is stationary and where not otherwise provided in this manual they have to be done only by Benelli Q J Authorized Workshop in fact some of these operations can cause a danger for the user s safety if they are not properly done or if they are unappropriate ...

Page 48: ...rview mirrors adjustment Gear lever adjustment Headlight adjustment Front suspension adjustment Clutch lever adjustment Drive chain adjustment Rear suspension adjustment Back foot brake pedal regulation Front brake lever adjustment ...

Page 49: ...djustment adjustment Front projector regulation Back foot brake pedal regulation COMPETENCE User User User User User Authorized Dealer Authorized Dealer Adjustingrear suspension spring preload Adjustment of minimum engine rpm Adjustingrear suspension compression damper hydraulic device Drive chain adjustment Gear lever adjustment AuthorizedDealer User AuthorizedDealer AuthorizedDealer AuthorizedDe...

Page 50: ...hile rid ing 5 3 1 Front brake lever adjustment Pushtheleverforwardtoneutralizethespringthrustand at the same time adjust its position in one of the four possible directions by turning the ring nut clockwise oranticlockwise 5 3 2 Adjusting the rearview mirrors Move the wing mirror to regulate the position ...

Page 51: ...ister screws under the projector Theprojectorcanregulatetherightand leftparableseparately unscrew to lower the light beam screw to raise the light beam 5 3 4 Adjustment of minimum engine rpm Use the screw to adjust the minimum engine rpm Tightening it will increase the minimum rpm Loosening it will decrease the minimum rpm ...

Page 52: ... 51 5 ADJUSTMENT 5 3 5 Front projector lamps replacement For the front projector lamps replacement remove the right and left inspection covers of the parable unscrewing the 3 fixing screws Remove the burned lamps ...

Page 53: ...tmentsare reserved to the Benelli Q J Authorized Workshops Never perform the adjustment while riding 5 4 1 Clutch lever adjustment Turntheknobontheleverclockwiseandcounterclockwise Turntheknobcounterclockwisewillmovethelever Clockwise theleverwillmoveaway ...

Page 54: ...ADJUSTMENT 53 5 ADJUSTMENT 5 5 Rear suspension adjustment Spring preload Rebound damper hydraulic device Extension damper hydraulic device ...

Page 55: ...ADJUSTMENT 53a 5 ADJUSTMENT 5 5 Front suspension adjustment Spring preload Rebound damper hydraulic device Extension damper hydraulic device ...

Page 56: ...gas Do not try to open or disassemble it in any way When you estimate the rear suspension settings never push or pull in any wayon the exhaust muffler and on the tail They would be certainly damaged Check the rear suspension settings in the position indicated by the arrow NOTE At the moment of delivery of the motorcycle the rear suspension is adjusted in the standard configuration with damper spri...

Page 57: ...djustment is over tighten the ring nut A 5 5 2 Adjusting rear suspension rebound damper hydraulic device Adjustingoftherebounddamperhydraulicdeviceismadein jerks Turn the rule C clockwise to increase thebraking action or turn anticlockwise to decrease it 5 5 3 Adjusting device hydraulic braking the rear suspension compression The setting of the hydraulic braking compression is done in increments T...

Page 58: ...er preload adjustment Turn anticlockwise for softer preload adjustment WARNING It is essential that the adjusters of bothfork rods are adjusted to the same position 5 5 1 2 Adjusting front suspension rebound damper hydraulic device Adjusting of the rebound damper hydraulic device is madein jerks Turn the rule B clockwise to increase the braking action or turn anticlockwise to decrease it 5 5 3 Gir...

Page 59: ...he braking action or turn anticlockwise to decrease it NOTE Start adjusting the preload from the all open position direction The compression and rebound adjusting starts rom the all close position direction CLICKS c Springpreload Rebound damper Compression damper 7 turns 1 turn 1 2 turn FRONT SUSPENSION Sport Springpreload Rebound damper Compression damper 7 turns 3 turns 2 turns FRONT SUSPENSION ...

Page 60: ...the preload starts from the damper spring length of 140 mm 5 55 in Thecompressionandreboundadjustment starts from the all close position direction 140 mm Spring length Rebound damper Spring Preloading Standard configuration 140 mm 5 55 in 12 clicks 14 mm 0 55 in ...

Page 61: ...nuine spare parts can cause the unoperativeness of the legal guaranty To replaceortopupthelubricantsandfluidsofyourmotorcycle useonly the suitableproducts PROTECT THE ENVIRONMENT Benelli Q J in order to protect the interests of the community awakens the Customers and the Technical Assistance operators to use the vehicle and dispose of its replaced parts respecting the laws in force concerning envi...

Page 62: ... com or calling the Benelli Coustomer Service dialling 39 0721 41871 As a rule maintenance operations must be performed while the motorcycle is on the rear stand after switching off the engine and setting the start switch to OFF On the contrary while checking the fluid levels it is advisable to keep the motorcycle in an upright position without using the rear stand Tables of scheduled maintenance ...

Page 63: ...nual Check 1 Engine oil Check Change I R R R R R R Before every use of the vehicle 2 Engine oil filter Check Change R R R R R At every change of engine oil in any case 3 Petrol filter Check Change R R R R 4 Air filter Check Change I R I R 5 Cooling liquid Check Restore level I I I I I I I Change 21 000 km every 2 Years in any case 6 Cooling plant Check coolant level and vehicle for coolant leakage...

Page 64: ...cle or rinding in the rain 9 Crown Check Lubricate I I I I I I I At every change of the distribution chain in any case 10 Pinion Stop washer Check Lubricate I I I I I I I At every change of the distribution chain in any case 11 Oil circulating tubes Check defects and losses I R I R I 20 000 Km Every 3 years in any case 12 Brake liquid Check Change I I I I I I I 20 000 Km Every 2 years in any case ...

Page 65: ... Change I I I I I I Whenever worn to the limit 18 Lower frame chain slide Check Change I I I I I I Whenever worn to the limit 19 Accellerator command Check peration and free play Adjust the throttle cable free play if necessary Lubricate thr throttle grip housing and cable I I I I I I I 20 Clutch Check Adjust play I I I I I 21 Clutch command Check Adjust I I I I I I I 22 Throttle body Check Adjust...

Page 66: ...Check Change I I I R At every change of the distribution chain in any case 27 Steering crown saddle post Check Adjust T T T T T T T Before every use of the vehicle 28 Steerin g saddle post ball bearings Check Adjust T T T T T T T Every 20 000 Km 12000 mi Lubricate with lithium soap based grease 29 Rear Front wheel ball bearing Check Change I I I I R Every 40 000 Km 24900 mi 30 Large fork ball bear...

Page 67: ...4 Rear damper Check operation and for oil leakage I I I I 35 Wheels Check ronout and for damage I I I I 36 Tires Check tread depth and for damage Replace if necessary Check air pressure Correct if necessary I I I I I I I Whenever worn to the limit 37 Sidestend Check functioning I I I I I I I 38 Lateral assemby stand switch Check functioning I I I I I I I 39 Vision lights Signals Check functioning ...

Page 68: ... Annual Check 41 Horn Check functioning I I I I I I I 42 Instrumentation Check functioning I I I I I I I 43 Battery connections Check functioning I I I I I I I 44 Electical plant Check functioning I I I I I I I 45 Ignition switch Check functioning I I I I I I I 46 Electrofans Check functioning I I I I I I I 47 Electronic fuel injection Adjust engine idling speed and synchronization I I I I I 48 Ca...

Page 69: ...screws are properly tightened T T T T T 50 Air Box Valve Check Change I I I I I Check operation 51 Exhaust plant valve Check Change I I I I I Check operation cable free play and pulley position Replace 52 Inlet outlet valve actuator Check Change I I I I I Check operation cable free play and pulley position Replace 53 Valve actuator cable Check Change I I I I I Check operation cable free Replace 54...

Page 70: ...ance job 0 Km 0 mi Before delivery 1000 Km 621 mi 1 Running in 1st Service 11 000 Km 6 836 mi 2nd Service 21 000 Km 13 051 mi 3rd Service 31 000 Km 19 266 mi 4rd Service 41 000 Km 25 481 mi 5rd Service Annual Check 57 Catalyser Check defects and losses I I I I R Maintenance is not envisioned replace in the case of malfunctioning 58 Cannister USA version Check defects and losses I I R I R Maintenan...

Page 71: ...ühlkreislauf Sistema de Refrigeración PARAFLU MOTO RIDER Comando Freni Brake System Circuit Freins Bremsbedienung Sistema de Mando Frenos Olio Filtro Aria Air Filter Oil Huile de Filtre à Air Luftfilteröl Aceite del Filtro de Aire TOP 4 AIR FILTER OIL POLES PROTECTION GREASE Grasso Protezione Poli Batteria Protection Battery Poles Grease Graisse de Poteaux de Batterie Schutzbatterie Pfostenfett Gr...

Page 72: ...cool down for at least ten minute safter a ride The check must be performed after placing the motorcycleinanuprightpositiononahorizontalsurface The level must be between the MAX and MIN marks on the crankcase If the oil level is below the MIN mark top up Do not start the engine if the oil level isbelow the MIN mark MAX MIN Oil sight glass ...

Page 73: ...mmended type Never exceed the MAX level mark At the end of the operation place back the oil filler plug Toavoidclutchslidinganddamagetothe engine never add chemical additives to the engine oil nor use an engine oil different from the one specified in the table lubricants and fluids Make sure that no foreign body gets inthe crankcase while topping up the engine oil Oil filler plug ...

Page 74: ...roved that prolonged contact with engine oil can cause skin cancer on guinea pigs Even a brief contact with engine oil can cause skin irritation Keep new or exhaust engine oil out of reach of children and domestic animals While topping up the engine oil wear a long sleeved shirt and a pair of water proof gloves to protect your skin If the engine oil comes in touch with your skin wash it away with ...

Page 75: ...e in an upright position on a horizontal surface The level in the cup must be included between the MAX and MIN references In the case the cooling liquid level is under the MIN reference remove the cup plug and make a topping up or bringthemotorbikeintheclosestBenelliQ J authorized machine shop Donotstarttheengineifthecoolantlevel is below the MIN mark Coolant sight glass ...

Page 76: ...tions ethylene glycol contained in the coolant can become flammable When it is lighted it produces an invisible flame Avoid spilling coolant on hot parts of the motorcycle because the subsequent combustion of ethylene glycol could cause serious burns Coolantisahighlytoxicfluid Avoidcontactand ingestion Keepcoolantoutofreachofchildren and domestic animals In the event of a coolant ingestion immedia...

Page 77: ...n the lubricants and liquids table After the reset time reassemble carefully the radiator cap and the closing cover Coolant can damage painted and plastic parts When you top up the coolant level be careful not to spill coolant on any part of the motorcycle If you do spill coolant on your motorcycle immediately wipe it away using a clean cloth Coolant filler cap ...

Page 78: ...ut the effectiveness of the braking system decreases increasing the risk of accidents Check frequently from a Benelli Q J Authorized Workshop the wear and tear of the linings and wherever need make them replaced Ensure that the new pads are suitably broken in Limit of the wear and tear of the linings A 3 5 mm 0 14 in ...

Page 79: ...Workshop Wherever you suspect that can exsist a serious failure of the braking system stop immediately the motorcycle and call the nearest Benelli Q J Authorized Workshop NeveruseyourmotorcycleifthefluidlevelisbelowtheMINmark Thebrakesmayfailtoproperly operate which could lead to an accident If the brake fluid level is below the MIN mark you musthave it topped up by an authorized Benelli Q J deale...

Page 80: ... If the brake fluid comes in touch with your skin or eyes immediately wash with water Use only the brake fluid specified in the table lubricants and fluids of this manual Mixing different brake fluids can cause a dangerous chemical reaction as well as the decrease of the braking efficiency with subsequent increase of the risk of accidents An insufficient amount of brake fluid may allow the introdu...

Page 81: ...d away from children and pets If swallowed call a doctor immediately and do not induce vomiting to prevent aspiration of product into the lungs If fluid contact with eyes or skin rinse immediately with plenty of water Make topping up using only the type of fluid lubricants shown in Table and liquids of this manual Any mixing between fluids of different types can cause a dangerous chemical reaction...

Page 82: ...etyrewithsubsequent loss of control of the vehicle Checkingtheinflatingpressureofthetyresisanessential requirementtoensuredrivingsafety Insufficientlyinflated tyrescanreducethe handlingofthemotorcycleandwear themselves out very quickly Ontheotherhand anexcessivelyhighinflatingpressure reduces the wideness of the surface in contact with the ground and it can compromise the grip of the vehicle Befor...

Page 83: ...dewall Moreover verify the absence of nails and glass splinters in the tyre If these conditions are not verified have the tyre replaced by anauthorized Benelli Q J dealer If a tyre is punctured it must be replaced not repaired A repaired tyre provides a restricted performance and lower safety levels than a new one If you make a provisional or emergency repair to a tyre you must ride at very low sp...

Page 84: ...nding their full performance Infact duringthis periodthetyrescouldhaveareducedgriponsomekindofroads Wesuggest to ride at reduced speed and exercise extreme caution during the first 100 km 62 5 mi after there placement of a tyre 6 8 1 Checking of the rims and the wheel rims Before riding always verify the absence of cracks bending or buckling on the wheel rims WARNING If you find that the wheel rim...

Page 85: ... the working of the drive chain like suspected noises or excessive loose of the chain go immediately a Benelli Q J authorized service center Wherever you suspect that can exist a serious failure of the drive chain stopimmediatelythemotorcycleandcall the nearest Benelli Q J authorized service center Everytimethechain isreplaced youmust always replace the front and rear sprockets too Never try to re...

Page 86: ...order to avoid environmental pollution If you are not sure that you can use kerosene in complete safety don t use it and when you can go to a Benelli Q J authorized service center ask for the drive chain cleaning 6 9 2 Lubrication Chain lubrication has to be performed only by a Benelli Q J authorized service center according to the intervals specified in the tables of scheduled maintenance It is a...

Page 87: ...MAINTENANCE 82 6 MAINTENANCE 6 10 Checking the idle speed The idle speed should range from 1200 to 1300 rpm If a tune up is necessary contact an authorized service centre 10 Checking the idle speed ...

Page 88: ...below Turntheignitionkeyonthe OFF positionbefore checking or replacing the fuses in order toavoidashortcircuitwith subsequentdamagetootherelectricpartsofthemotorcycle The recharge fuse is located on the left side of the motorcycle in the position shown in the figure The service fuses are found under the passenger saddle remove the saddle to gain access to the fuses Remove the glovebox Replace the ...

Page 89: ...lace a fuse with a rating other than that precribed in order to avoid damage to the electrical equipment of the motorcycle which could lead to a fire 20A 15A 20A 10A 15A 15A 10A 5A Lights Injection Services Instrument Petrolpump Electric fans FUSES ...

Page 90: ... battery replaced by a Benelli Q J authorized service center WARNING If the battery casing is damaged there may be a leakage of sulphuric acid a highly toxic and corrosive substance Avoid any contact with your eyes skin and clothes Always wear protective glasses when you have to work near the battery In the event of a contact with sulphuric acid give the FIRST AID as described below CONTACT WITH S...

Page 91: ...al to have it recharged by a Benelli Q J authorized service center every 4 5 months in order to guarantee its life in time 6 13 Cleaning the motorcycle Periodic careful cleaning is a key factor in preserving the value of the motorcycle protecting its surface finish and checking for damages wear and leakage of corrosive fluids Wash the motorcycle with water a mild detergent and a sponge Wipe the ve...

Page 92: ...olvents Avoid using clothes or sponges that have been in contact with strong or abrasive detergents solvents or gasoline To avoid irreparable damage to the front fairing never use alkaline or strongly acid detergents petrol brake fluidorothersolvents Cleanthefrontfairingonlywithasoftcloth warmwaterand a neutral detergent WARNING Avoid smearing brakes or tyres with oil or wax The presence of water ...

Page 93: ...ints of all pedals and levers Clean the motorcycle and treat the paintwork with high quality wax Park your motorcycle in a fresh dry and dark place with a temperature relatively constant and lower than 25 C 77 F Avoid direct contact of the tyres with heating pipes or radiators and prolonged contact with oil or gasoline Avoid parking with the tyres near to electrical motors or devices capable to pr...

Page 94: ...ith button in ON position light off the engine performs 112 hp 82 KW allowing a more linear distribution a decreased fuel consumption included between 10 and 20 depending on the road In particular way it allows an easier control of the bike in low grip condition of the road WARNING Do not activate the Power Control System when the bike is running For counries having power limits standard tune 72 k...

Page 95: ...nological advance Therefore the technical data that are shown below can be different from those that can be checked on the vehicle Moreover somedata liketheperformance aresusceptibleofalterationinfunctionofthespecificrecordingconditions besides of course in function of the typical performance of every vehicle 7 1 Specification 2100 900 1443 1050 780 Dimensions in mm ...

Page 96: ...ptablewithpilot passenger and loading WEIGHT 205 kg 451 9 Lbs 215 kg 474 Lbs 400 kg 882 Lbs Type Displacement Number of cylinders Cylinders position Bore stroke Compression ratio Idle speed Distribution Starting Clutch Lubrication Cooling Filter oil ENGINE four stroke 12 valves DOHC 1130 cc 3 aligned inclined by 15 forward 88 x 62 mm 3 5 X 1 94 in Double overhead camshaft Electric starter Dry cluc...

Page 97: ...ap IGNITION POWER SUPPLY WALBRO TDD integrated ignition injection system Inductive discharge electronic ignition Multipoint electronic injection CHAMPION RG4HC NGK CR9E 0 7 0 8 mm 0 028 0 032 in Recommended oil Total Quantity without oil filter cartridge replacement ENGINE OIL API SJ 15W 50 Synthetic JASO MA CC MC G4 4 lt 1 Gal 3 8 lt 0 8 Gal Primary Number of teeth on crankshaft gear Number of te...

Page 98: ... in second overall ratio Gear ratio in third overall ratio GEAR SPEED Removable six speed gearbox with constantmesh gears 2 786 11 252 1 994 7 851 1 524 6 155 Gear ratio in fourth overall ratio Gear ratio in fifth overall ratio Gear ratio in sixth overall ratio 1 304 5 267 1 167 4 713 0 926 4 362 Type FRAME Steel aluminium mixed solution Type Upside down telescopic hydraulic fork 50 mm 120 mm 4 7 ...

Page 99: ...4 5 in Rear Type Disc diameter Disc flange Pincers BRAKES Double steel floating wave disc 320 mm 12 6 in Aluminium alloy 4 piston Front Type Disc diameter Caliper Calipers piston diameters Single steel disc 240 mm 9 5 in 2 piston 32 mm 1 3 in Rear Type Material Dimensions RIMS Five spokes Alluminium alloy 3 50 x 17 Front Rear Type Material Dimensions Five spokes Alluminium alloy 6 00 x 17 ...

Page 100: ...20 70 ZR 17 58 W 250 kPa 2 8 bar Tubeless 190 55 ZR 17 73 W 2 8 bar Front Rear Equipment voltage Low beam High beam Front light Rear light Brake light Front turn indicators Battery Alternator ELECTRICAL EQUIPMENT 12V 12V 55W 12V 55W 12V 5W 12V 21W 12V 3 x 5W 12V 12Ah 480W to 5000 rpm 120 65 ZR 17 56W 180 55 zr 17 73W 190 55 zr 17 73W 200 55 zr 17 73W ...

Page 101: ...nuously looking for advanced solutions to be used in product design and for the constant improvement of product quality Therefore althoughthismanualcontainsthemostupdatedinformationonand photosofthemotorcycleavailableonthedateof itspublication therecouldbeslightdiscrepanciesbetweenthemotorcycle and themanual If yourequirefurtherclarificationsonthecontentsofthemanual pleaseconsultyourBenellidealers...

Page 102: ...Q J Strada Fornace Vecchia 61100 Pesaro Italy tel 39 0721 41871 fax 390721 418722 Benelli SSMT support benelli com Cod R301594104000 ...

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