Benelli Cafe 1130 Racer Use And Maintenance Download Page 1

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Summary of Contents for Cafe 1130 Racer

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Page 2: ...ustments 40 5 2 Recapitulatory table of adjustments 42 5 3 Adjustments that can be done by user 43 5 3 1 Front brake lever adjustment 43 5 3 2 Adjusting the rearview mirrors 43 5 3 3 Front projector regulation 44 5 3 4 Front projector lamps replacement 45 5 4 Adjustments that has to be done by a Benelli Authorized Workshop 46 5 4 1 Clutch lever play 46 5 5 Adjusting the rear suspension 47 5 5 1 Ad...

Page 3: ...y the most important information we have used the following symbols Danger Warns you that there is a serious instrinsic danger that could cause personal injuries and deadly accidents in case you don t follow the supplied directions Warning Warns you that there is a danger that could cause personal injuries and deadly accidents in case you don t follow the supplied directions Caution Reminds you a ...

Page 4: ...for starting the motorcycle and for operating all the locks Keep the key copies in a safe place Knowing the key identification number is essential in case you need to ask for a duplicate of the key Identification of motorcycle colour combination The colour code must be mentioned when ordering body spares This code can be read on the labels placed under the saddle Spare parts order If you need to o...

Page 5: ...he motorcycle In order to guarantee the vehicul maximum efficiency and reliability it is essential that your Benelli Authorized workshop does all the maintenance operations written on the Maintenaqnce section of this Owner s Manual following carefully all the directions and suggestions We advise you against having the maintenance operations and the repairs done by persons or workshop that don t be...

Page 6: ...cident even if there are not any visible damages it is necessary to have it inspected by a Benelli Authorized Workshop in order to erify the absence of defects and or damages that the owner could not be able to detect 2 1 3 Vehicle load The vehicle is designed for use by the rider with a passenger To drive safely and under the highway code never exceed the maximum allowed total gross weight of 400...

Page 7: ... talk about a TNT However the nature itself of the vehicle involves a certain amount of risk To ensure maximum safety in addition to scrupulously observing the warnings and instructions provided in the previous paragraphs it is essential to take a few additional precautions In particular Before starting off Follow all the directions given in the section PRE RIDING CHECKS Conduct an overall check o...

Page 8: ...ic conditions Remember that as your bike picks up speed stopping distances increase and the motorcycle becomes more difficult to control In any case never exceed the speed limits imposed by the Highway Code It is strictly forbidden to drink alcoholic beverages or take drugs before riding Even very small amounts of these substances adversely affect the rider s ability to control the vehicle HELMET ...

Page 9: ...herefore essential not be deceived by the false sense of security that you might perceive by wearing protective clothing When riding always adopt a cautious attitude and follow the recommendations given in the previous paragraphs 2 1 7 Suggestions against theft Your TNT is a precious property and like that it has to be protected Every time you park your motorcycle operate the steering lock and rem...

Page 10: ...t side Right side Right side Right side 3 2 Sidestand The sidestand is equipped with a safety switch that prevents the motorcycle from moving off while the stand is down In case of working engine with gear engaged and clutch lever pulled the switch automatically turns off the engine by cutting the current supply If the motorcycle is parked sidestand down and the gears are engaged the switch preven...

Page 11: ... changing lanes Then be sure to switch off the indicators after completing the operation Horn button It is used to attract the attention of other road users in case of danger High beam flasher button It is used to attract the attention of other road users in case of danger When the high beam is on the function is inactive Start button It is used to visualize all the functions of the LCD display 17...

Page 12: ...on counterclockwise Engine start button This device permits the motor starting pushing the steering clutch if it is used 3 seconds after the motor starting you can use the display functions To avoid damaging the electrical equipment be sure not to hold down the button for longer than 5 consecutive seconds If after some attempts the engine does not start contact your authorized Benelli service cent...

Page 13: ...he key can be removed ON position All electrical circuits are activated The instruments and warning lights perform the self diagnostic cycle The engine can be started The key cannot be removed LOCK position Turn the handlebar to the left Press the key in gently while rotating it to the LOCK position All electrical circuits are deactivated and the steering is locked The key can be removed P Positio...

Page 14: ...er Comes on when approximately 5 litres of fuel are left in this case fill up the tank as soon as possible Multifunction display Water temperature indicator Indicates the cooling water temperature expressed in Celsius degrees C Tachometer Indicates the engine rpm expressed in thousands Neutral indicator green Lights up when the gears are in neutral Injection warning light orange Lights up in case ...

Page 15: ...d although they are understood Service Warning Light It comes on the first time after 1000 km 600 mi and then every 5000 km 3100 mi Whenever it lights up contact an authorized service center as soon as possible and carefully follow the indications provided in the maintenance and control tables in this manual When the warning light goes on also the writing Service starts flashing for 10 seconds eve...

Page 16: ...p switch Throttle twist grip Check fluid level Check for fluid leakage Pull lever and press pedal to check brake operation Press pedal to check gear operation Pull lever and check that it moves smoothly and gradually Check operation Check that grip rotates smoothly and returns to closed position when released Steering system Lights visual and acoustic signals Tyres Suspensions Frame fasteners Driv...

Page 17: ...proper running in period to reach their complete efficiency Avoid abrupt acceleration turning and braking during the first 100 km 62 5 mi Failure to observe these prescriptions can lead to the sliding of the wheels and the loss of control of the vehicle with subsequent risk of accidents 4 4 Selecting the display functions ATTENTION The display modification or regulation operations must be made 3 s...

Page 18: ... moving to the 3 Clock Trip visualisation Set Clock Trip Move to the visualisation 3 To set the timer push the START button for two seconds at least The first number starts flashing Press continuously the START button for the number regulation until reaching the number you desire Repeat the same operation to set the second timer number the first and the second minutes number Press the START button...

Page 19: ... figure of the hours the first and second figure of the minutes Press the Start button 2 sec to confirm the time adjustment and to stop the selection the flashing 33 34 4 6 Parking the motorcycle TNT is equipped with the sidestand It is possible to separately buy the central back stand Using the sidestand Park the motorcycle safely on solid ground On slopes engage the first gear and park the vehic...

Page 20: ...addle disassembly passenger Insert the key Remove the pilot saddle Slightly lift the saddle from the rear slide it backwards and remove it 35 36 1 2 1 2 Keys supplied 4 9 Refuelling Lift the dust cover Insert the key into the lock rotate it clockwise and lift the tank cap After refuelling press down the tank cap while rotating the key clockwise to facilitate the locking Then release the key and re...

Page 21: ...ge to the painted or plastic surfaces 37 38 4 10 Starting the engine As you turn the ignition switch to the ON position the instruments and the warning lights will go through the self diagnostic cycle during this phase make sure that all the warning lights on the dashboard come on One of the following conditions must be verified in order that the ignition switch system allows engine starting The g...

Page 22: ...e may prove to be useless or even dangerous especially if the practical training takes place in an area open to traffic 39 40 5 Adjustments 5 1 List of adjustments There are many adjustments that can significantly improve the ergonomics geometry and safety of the motorcycle WARNING To avoid losing control of the vehicle while riding be sure to always keep both hands on the handlebars All adjustmen...

Page 23: ...atory table of adjustments TYPE OF ADJUSTMENT Front brake lever adjustment Clutch lever adjustment Rearview mirrors adjustment Front projector regulation Back foot brake pedal regulation COMPETENCE User User User User Authorized Dealer Adjusting rear suspension spring preload Adjusting rear suspension compression damper hydraulic device Drive chain adjustment Gear lever adjustment Authorized Deale...

Page 24: ...e of the four possible directions by turning the ring nut clockwise or anticlockwise 5 3 2 Adjusting the rearview mirrors Move the wing mirror to regulate the position 43 44 5 3 3 Front projector regulation For the front projector regulation use the 2 right and left register screws under the projector The projector can regulate the right and left parable sepa rately unscrew to lower the light beam...

Page 25: ...emove the adjustment cover cap Unloose the ring nut A and reset the clutch lever play by turning the adjustment B clockwise or anticlockwise Turn clockwise to decrease the play Turn anticlockwise to increase the play A B 5 3 4 Front projector lamps replacement For the front projector lamps replacement remove the right and left inspection covers of the parable unscrew ing the 3 fixing screws Remove...

Page 26: ...er contains highly compressed gas Do not try to open or disassemble it in any way When you estimate the rear suspension settings never push or pull in any way on the exhaust muffler and on the tail They would be certainly damaged Check the rear suspension settings in the position indicated by the arrow NOTE At the moment of delivery of the motorcycle the rear suspension is adjusted in the standard...

Page 27: ...ut A 5 5 2 Adjusting rear suspension rebound damper hydraulic device Adjusting of the rebound damper hydraulic device is made in jerks Turn the rule C clockwise to increase the braking action or turn anticlockwise to decrease it REAR SUSPENSION Spring length Rebound damper Spring Preloading Standard configuration 140 mm 5 55 in 12 clicks 14 mm 0 55 in NOTE Adjusting of the preload starts from the ...

Page 28: ... in the periodic maintenance and lubrication tables must be intended as a general guide under normal riding conditions It could be necessary to reduce these intervals according to the climate the ground conditions the geographic position and the conditions of use Some of the operations can be carried out by the user providing he or she possesses the requisite skills and however only when explicitl...

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Page 33: ...ot available Benelli suggests to use a fully synthetic engine oil having characteristics equal or better than the ones prescribed in the following standards API SJ ACEAA3 JASO MA CC MC G4 6 4 Checking the engine oil level Check the oil level while the engine is not running and has been allowed to cool down for at least ten minutes after a ride The check must be performed after placing the motorcyc...

Page 34: ... exhaust engine oil can be dangerous Engine oil is highly toxic for people and domestic animals In the event of an engine oil ingestion immediately call a doctor and do not cause vomiting in order to avoid inhalation of engine oil in lungs It has been proved that prolonged contact with engine oil can cause skin cancer on guinea pigs Even a brief contact with engine oil can cause skin irritation Ke...

Page 35: ...zed Workshop Perform the topping up of the coolant when the engine is off and cold Never attempt to remove the coolant filler cap when the engine is hot in order to avoid the risk of burns The cooling system is under pressure Under certain conditions ethylene glycol contained in the coolant can become flammable When it is lighted it produces an invisible flame Avoid spilling coolant on hot parts o...

Page 36: ... spill coolant on any part of the motorcycle If you do spill coolant on your motorcycle immediately wipe it away using a clean cloth Coolant filler cap 6 6 Checking the wear of the brake pads WARNING If the brake pads are excessively worn out the effectiveness of the braking system decreases increasing the risk of accidents Check frequently from a Benelli Authorized Workshop the wear and tear of t...

Page 37: ...he topping up of the brake fluid performed only by Benelli authorized service center Brake fluid is highly toxic Avoid contact and ingestion Keep brake fluid out of reach of children and domestic animals In the event of a brake fluid ingestion immediately call a doctor and do not cause vomiting in order to avoid inhalation of brake fluid in lungs If the brake fluid comes in touch with your skin or...

Page 38: ...a 2 5 bar 36 25 psi 250 kPa 2 2 bar 31 9 psi In the event of long travels you can increase the face value of the tyre pressure of 0 2 bar It is extremely important to check the wear of the tyres before riding In fact a worn out tyre can be punctured more easily than a new one and it can adversely affect handling and stability of the motorcycle Check that the depth of the tyre tread is not below th...

Page 39: ...he absence of cracks bending or buckling on the wheel rims WARNING If you find that the wheel rim is damaged have it replaced by a Benelli authorized service center Never attempt to repair the wheel rim even in case of slight damage Every time you replace a tyre or a rim you must have a wheel balancing performed Wheel unbalance can adversely affect performance and handling of the motorcycle as wel...

Page 40: ...complete safety don t use it and when you can go to a Benelli authorized service center ask for the drive chain cleaning 6 9 2 Lubrification Chain lubrication has to be performed only by a Benelli authorized service center according to the intervals specified in the tables of scheduled maintenance It is also necessary to perform this operation after riding under the rain and after cleaning the mot...

Page 41: ...arts of the motorcycle The recharge fuse is located on the left side of the mo torcycle in the position shown in the figure The service fuses are found under the passenger sad dle remove the saddle to gain access to the fuses Remove the glovebox Replace the blown fuse and refit the cover To identify the function of the fuses refer to the information shown on the adhesive label Spare fuse Recharge ...

Page 42: ... call a doctor Furthermore leakage of sulphuric acid can result in the formation of hydrogen gas which if ignited by a spark or a flame would cause an explosion The inversion of the battery wires can damage the battery and the recharging system The red wires must be connected to the positive terminal while the black wires must be connected to the negative terminal If the motorcycle is to remain un...

Page 43: ...rakes a few times so as to dry the brake pads and discs 6 14 Prolonged inactivity If the motorcycle is not to be used for a long period contact a Benelli authorized service center to have the following operations carried out Empty the fuel tank Remove the battery and store it in a suitable place Remove the spark plug caps and the spark plugs Pour a teaspoonful of engine oil in every spark plug hol...

Page 44: ...s Overall length Max width Max height Seat height Wheelbase DIMENSIONS 2100 mm 82 7 in 900 mm 35 4 in 1050 mm 41 4 in 780 mm 30 7 in 1443 mm 56 8 in Empty weight without fuel Weight with fuel Maximum weight techni cally acceptable with pilot passenger and loading WEIGHT 205 kg 451 9 Lbs 215 kg 474 Lbs 400 kg 882 Lbs Type Displacement Number of cylinders Cylinders position Bore stroke Compression r...

Page 45: ...A CC MC G4 4 lt 1 Gal 3 8 lt 0 8 Gal Primary Number of teeth on crankshaft gear Number of teeth on clutch gear Transmission ratio TRASMISSIN Z 44 Z 79 1 795 Secondary Number of teeth on front sprocket Number of teeth on rear sprocket Transmission ratio Z 16 Z 41 2 563 Type Gear ratio in first overall ratio Gear ratio in second overall ratio Gear ratio in third overall ratio GEAR SPEED Removable si...

Page 46: ...3 x 5W 12V 10 Ah 480W to 5000 rpm Type Swingarm Wheel travel range Progressive with mono shock absorber which can be in extension regulated spring loaded Steel trestle 115 mm 4 5 in Rear Type Disc diameter Disc flange Pincers BRAKES Double steel floating disc 320 mm 12 6 in Aluminium alloy 2 piston Front Type Disc diameter Caliper Calipers piston diameters Single steel disc 240 mm 9 5 in 2 piston ...

Page 47: ...This Manual is property of Benelli Spa Any total or partial reproduction is forbidden Version 2004 04 Benelli Spa Strada della Fornace Vecchia 61100 Pesaro ITALY www benelli com 89 ...

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