BendPak 5175859 Service Manual Download Page 1

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BendPak, Inc. Corporate Office

1645 Lemonwood Drive

Santa Paula, CA 93060 USA

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]

Customer Service Desk / Warranty

Customer Service Representatives

Office Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]

Parts Orders

Customer Service Representatives

Office Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]

Domestic Sales & Service

USA Sales Representatives

Office Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]

International Sales & Service

Office Tel: 1-805-933-9970

Exports Dept: 1-805-933-9970 EXT. 192

Ext. Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]

Service Manual

SERVICE PARTS & DIAGRAMS

This guide is a troubleshooting reference used for maintaining and

servicing your Bend Pak product. It provides comprehensive information

on identifying serviceable parts and components and assists in

troubleshooting problems and performing assembly /disassembly

procedures.

BENDPAK

HD-9XL

PRODUCT SKU

5175859

DRAWING Nº

5260517

Summary of Contents for 5175859

Page 1: ...resentatives Office Tel 1 805 933 9970 Toll Free US Canada 1 800 253 2363 Fax 1 805 933 9160 sales bendpak com International Sales Service Office Tel 1 805 933 9970 Exports Dept 1 805 933 9970 EXT 192 Ext Toll Free US Canada 1 800 253 2363 Fax 1 805 933 9160 bpkexports bendpak com Service Manual SERVICE PARTS DIAGRAMS This guide is a troubleshooting reference used for maintaining and servicing you...

Page 2: ...SIZE TITLE NAME DATE CHECKED DRAWN AD 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED NOTE UNLESS OTHERWISE SPECIFIED TM 5260517 HD 9XL PRODUCTION LIFT VER E CE CERT 08 12 2014 DO NOT SCALE DRAWING 1 35 ...

Page 3: ...m 18 976in 197 953in 5028 0mm 34 921 MIN 41 142in MAX 887 0 MIN 1045 0mm MAX 9 016in 229 0mm 224 533in 5703 1mm 110 236in 2800 0mm 4 010in 101 9mm DETAIL A SCALE 1 10 4 149in 105 4mm DETAIL B SCALE 1 10 68 858in 1749 0mm DRIVE THRU FRONT VIEW SHEET 2 OF 3 REV DWG NO A SIZE TITLE AD 1645 LEMONWOOD DR SANTA PAULA CA 93060 5260517 HD 9XL PRODUCTION LIFT VER E CE CERT 1 45 SCALE ...

Page 4: ...81 HD 7 7500 9 SPACER SAFETY LADDER 17 5mm LG 4 B 14 5535013 NUT M10 x 1 5 NL 4 15 5545341 WASHER M10 x Ø20 FLAT 8 16 5530167 HHB M10 x 1 5 x 45mm 4 REVISION REV DESCRIPTION DATE EDITED BY ECO V UPDATED BOM REVISION 07 14 2021 TM 01316 W UPDATED BOM REVISIONS 12 13 2021 TM 01367 X REPLACED 5215621 WITH 5216155 AND 5215622 WITH 5216156 05 24 2022 TM 01414 NEXT ASSEMBLY 5260517 SHEET 1 OF 1 REV DWG ...

Page 5: ... REVISION REV DESCRIPTION DATE EDITED BY ECO N UPDATED BOM REVISION 07 07 2020 TM 01174 P UPDATED BOM REVISION 07 13 2021 TM 01316 Q UPDATED BOM REVISION 12 10 2021 TM 01367 WHERE USED HD 9XL NEXT ASSEMBLY 5245382 SHEET 1 OF 2 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN Q 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE P...

Page 6: ...SHEET 2 OF 2 REV DWG NO A SIZE TITLE Q 1645 LEMONWOOD DR SANTA PAULA CA 93060 5215525 HD 9XL POWER SIDE RAMP ASSEMBLY 1 10 SCALE ...

Page 7: ...9 2 17 5505030 PUSH ON CLIP Ø10mm SS 2 18 5530756 HHB M6 x 1 0 x 25mm 2 19 5755136 AIR CYLINDER SPACER 12mm 2 A 20 5755137 AIR CYLINDER SPACER 25mm 2 A 21 5755157 D4 12 HD 7 7500 9 CROSSTUBE SPACER Ø16 x Ø10 x 50 2 A 22 5535230 NUT 1 4 28 JN 2 NEXT ASSEMBLY 5245059 5245068 5245242 5245244 5245381 5245382 5245383 5245384 5245385 WHERE USED HD 7W HD 7PXW HD 7PXWS HD 9 HD 9XW HD 9XL HD 973P HD 973PX ...

Page 8: ...LB 04 COMP x 02 NPT 2 17 5540010 E RING Ø32mm OD DIN 6799 2 18 5505030 PUSH ON CLIP Ø10mm SS 2 19 5755136 AIR CYLINDER SPACER 12mm 2 A 20 5755137 AIR CYLINDER SPACER 25mm 2 A 21 5755157 D4 12 HD 7 7500 9 CROSSTUBE SPACER Ø16 x Ø10 x 50 2 A 22 5535230 NUT 1 4 28 JN 2 WHERE USED HD 9 HD 9XW HD 9XL HD 973P HD 973PX PL 12000DP NEXT ASSEMBLY 5245059 5245068 5245242 5245381 5245382 5245383 REVISION REV ...

Page 9: ...X TUBE BRACKET PLATE 1 F 13 5700033 HD SERIES FLEX TUBE ANGLE 1 E 14 5570022 HYDRAULIC HOSE ASSEMBLY Ø6 4 x 3380mm 1 G 15 5530456 AB 3 4 x 4 3 4 16 16 5600405 HD 7 9 7500 TOP PLATE WELDMENT 4 C 17 5900123 HD 9 INSTALLATION MANUAL 1 18 5716630 HD 7 7500 9 CROSSTUBE COVER PLASTIC 4 A 19 5735663 HD 9 RAMP STRAP BOLT ON 1 B 20 5545347 WASHER M12 FLAT WASHER 2 21 5530375 HHB M12 x 1 75 x 25 CL12 9 2 22...

Page 10: ...ELB 04 COMP x 06 NPT 2 13 5550106 FTG ELB 04JIC x 3 8 NPT 1 14 5550008 FTG ELB 04 JIC 06L ORB 1 15 5545009 WASHER Ø4 3 x Ø9mm x 0 8mm 2 16 5530008 SHCS M4 x 0 7 x 12 BOC 2 17 5535010 NUT M4 X 0 7 NL 2 18 5545535 C WASHER SHIM FOR LIFTS 20 19 5580012 LIQUID PTFE THREAD SEALANT 50ml 1 WHERE USED HD 7W HD 7500BLX HD 7P HD 9STX HD 9 HD 75BXT HD 9XL HD 7500BL HD 9XW HD 7500BLX NEXT ASSEMBLY 5250164 525...

Page 11: ...mm FLAT 2 5 5535020 NUT M3 x 0 5 NL 2 6 5550087 FTG ELB 04 COMP x 02 NPT 1 7 5550486 FTG NPL 02 NPT x 04 F NPT 1 NEXT ASSEMBLY D4 12 SERIES HD SERIES HDS SERIES HDSO SERIES PL 12000DP SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN G 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REP...

Page 12: ...EXT ASSEMBLY UPDATED NEXT ASESMBLY 06 01 2018 08 23 2018 CA TM 00951 00972 G REPLACED 5716149 AND 5530005 WITH 5716054 5530093 AND 5545005 ADDED 1 5535357 UPDATED BOM REVISION AND NEXT ASSEMBLY 09 09 2019 TS 01120 WHERE USED HD 7 SERIES HD 9 HD 9ST HD 9STX HD 9XL HD 9XW HD 973 SERIES HD 7500 SERIES PL 12000DP SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN G 1645 LEMONWOOD DR SANTA PA...

Page 13: ...M 5215129 01 29 2019 TM 01039 B UPDATED TITLE TO REFLECT WHERE USED UPDATED BOM REVISIONS AND NEXT ASSEMBLIES 12 20 2019 TM 01120 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN B 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PE...

Page 14: ...5 5250294 5250081 5250187 5250295 5250082 5250188 5250336 5250143 5250189 5250337 5250144 5250191 5250338 5250164 5250193 5250364 5250167 5250194 5250168 5250195 5250169 5250278 5250172 5250286 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN A 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK I...

Page 15: ...45 FTG ELB Ø1 4 CRIMP x 04 JIC 1 WHERE USED HD 7500BL HD 9 HD 9XL HD 9ST HD 9AE HD 973P HD 973P G GP 9F D4 9 D4 12 D4 12A NEXT ASSEMBLY 5250081 5250167 5250169 5250185 5250188 5250193 5250274 5250294 5250295 5250319 5250336 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN G 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS ...

Page 16: ...PSI OR 393 BAR WORKING PRESSURE MINIMUM 17100PSI OR 1179 BAR MINIMUM BURST PRESSURE MINIMUM 3 80mm MIN BEND RADIUS COLOR BLACK ADDITIONAL CONTACT INFORMATION Xin Yurong Shandong Ningjin High Energy Hose Co Ltd Tel 86 534 5421821 No 7 Taishan Rd Industrial Park Ningjin County Shandong China Approved Vendor Vendor Part Contact AUTHORIZED COMPONENT PROVIDER 1 Ningjin Hydraulic Hose Co 5570129 86 534 ...

Page 17: ...ERE USED HD 9XL SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN C 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED TM 5595397 HD 9XL CABLE ASSEMBLY Ø10 x 5195mm ST 06 15 2011 DO NOT SCALE DRA...

Page 18: ... 01174 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN C 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED TM 5595399 HD 9XL CABLE ASSEMBLY Ø10 x 9932mm ST 06 15 2011 DO NOT SCALE DRAWING 1 2 ...

Page 19: ... DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN C 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED TM 5595471 HD 9XL CABLE ASSEMBLY Ø10 x 3582mm ST 11 23 2012 DO NOT SCALE DRAWING 1 2 SCALE THIRD ANGLE PROJE...

Page 20: ...F 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN C 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED TM 5595472 HD 9XL CABLE ASSEMBLY Ø10 x 8332mm ST 11 23 2012 DO NOT SCALE DRAWING 1 2 SCALE THIRD ANGL...

Page 21: ... BEAM LONG 1 D 10 5735032 ROLLING JACK RAIL CLOSEOUT 2 C 11 5736203 HD 7500 9 973 RIGHT RAMP BOLT PLATE 4 SHEAVE 1 D 12 5736204 HD 7500 9 973 LEFT RAMP BOLT PLATE 4 SHEAVE 1 D 13 5736200 HD 7500 9 RAMP END PLATE 4 SHEAVE 1 B 14 5736202 HD 7 7500 9 RAMP BOLT PLATE 2 SHEAVE 1 D 15 5736201 HD 7 7500 9 RAMP END PLATE 2 SHEAVE 1 B 16 5755024 AIR LINE TROUGH Ø13 5 x Ø9 5 x 4064 1 A NEXT ASSEMBLY 5215192...

Page 22: ...TE 2 D 4 5700192 HD 7 7500 9 ROLLING BRIDGE BEAM LONG 1 D 5 5735032 ROLLING JACK RAIL CLOSEOUT 2 C NEXT ASSEMBLY 5245079 5245242 5245381 5245382 5245392 5245393 SHEET 1 OF 3 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN K 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS...

Page 23: ...OCK 2 C WHERE USED HD 9 HD 9XW HD 9XL HD 973P HD 973PX PL 12000DP REVISION REV DESCRIPTION DATE EDITED BY ECO A PRODUCTION RELEASE DERIVED FROM 5600715 04 29 2022 TM 01414 SHEET 1 OF 2 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN A 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN...

Page 24: ...RE USED HD 7W HD 7PXW HD 7PXWS HD 9 HD 9XW HD 9XL HD 973P HD 973PX PL 12000DP REVISION REV DESCRIPTION DATE EDITED BY ECO A PRODUCTION RELEASE DERIVED FROM 5600714 04 29 2022 TM 01414 SHEET 1 OF 2 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN A 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REP...

Page 25: ... PL 12000DP SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN A 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED NOTE UNLESS OTHERWISE SPECIFIED TS DIMENSIONS ARE IN MM TOLERANCES 0 1 5 0 0 0 5...

Page 26: ...AL Detailed Description Print Settings for BendPak Manuals Unless otherwise specified use these settings for printing BendPak manuals Color Black and white Size A4 210 to 297 mm 8 5 by 11 inches 216 to 279mm or in between Binding Saddle stitched Paper 100 to 120 gsm 27 to 32 pound uncoated Approved Vendor Vendor Part Contact Preferred Vendor 1 2 Vendor Information ...

Page 27: ...il visual confirmation is made that the lift is engaged on its Safety Locks Refer to the manual for proper Safety Lock procedures and additional instructions IMPORTANT OPERATION MAINTENANCE INSTRUCTIONS PLEASE READ TO RAISE LIFT 3 Position vehicle tires at the center of each Platform 3 Set parking brake or use wheel chock to hold vehicle in position 3 Before raising vehicle be sure all personnel a...

Page 28: ...uct_Data_Label_5905940 New pdf Size 4 5 W x 2 3 H Material 4 Mil Permanent White Adhesive Vinyl Ink U V protected CMYK 2 C Process Finish Matte Overlaminate No gloss Print Process Offset Lithography 200 line screen or 300 p p i for digital Lamination Clear laminate non glare medium matte over lami nate No gloss for abrasion chemical and ultra violet protection Safety Instructions If attachments ac...

Page 29: ...DE MAX PSI BAR WARRANTY VOID IF DATA PLATE IS REMOVED SERIAL NUMBER UPC VOLTAGE 110 240V 50 60 Hz 1 Ph 380 415V 50 60 Hz 3 Ph 208 240V 50 60 Hz 1 Ph 208 440V 50 60 Hz 3 Ph CE APPROVED LIFTS ONLY NON CE APPROVED LIFTS ONLY 4 Post Lifts Product Decal Positioning H SLIPPERY WHEN WET OR ICY Use caution when driving onto wet or icy drive up ramps and platforms DO NOT walk on lift surfaces that are wet ...

Page 30: ...re on the list of over 900 chemicals identified by the State of California to cause cancer birth defects or reproductive harm ALWAYS use this product in accordance with the manufacturer s instructions For more information go to www p65warnings ca gov PN 5905775 PN 5906044 L American_Owned_50_Years_Logo pdf Trim 4 W x 3 H Material 4 Mil Permanent White Adhesive Vinyl Ink U V protected CMYK 4 C Proc...

Page 31: ... other side of lift Front Back of post Back of post Front Back of post M E C Back of Post Top to Bottom G D I J or K F Front of Post Top to Bottom FOR ALI APPROVED LIFTS ONLY SEE NEXT PAGE FOR LABEL PLACEMENT HEIGHT 4 Post Lifts Product Decal Positioning ...

Page 32: ... NRTL LISTED MET US A L X X S A M P L E X X N B Views of Powerside Post DEPENDS ON LIFT MODEL AND CAPACITY BOTTOM OF POST TO BOTTOM OF LABEL BACK OF POST FRONT OF POST SIDE OF POST ALI APPROVED LIFTS ONLY D I Jor K F G M CALIFORNIA PROPOSITION 65 WARNING WARNING This product can expose you to chemicals including styrene and vinyl chloride which are on the list of over 900 chemicals identified by t...

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