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2

FIGURE 2 - TR-3

 INVERSION VALVE

FIGURE 3 - TR-3

 INVERSION VALVE

INTERNAL BLEED CONTROL

predetermined pressure or is vented from the control cavity,
the piston spring forces the piston against the inlet valve
closing the exhaust passage in the hollow piston stem.
Further travel of the piston opens the inlet valve allowing the
passage of air past the open inlet valve and out the delivery
port.

The TR-3

 valve with the internal control passage functions

the same as above except that the control pressure is always
the same as the supply pressure. Consequently, as supply
pressure builds up, when the pressure is great enough to
overcome the piston return spring, the delivery pressure will
be vented out the exhaust. On descending supply/control
pressure, as the piston return spring overcomes the control
pressure the valve will deliver the remaining supply pressure
at the delivery port.

TR-4

 INVERSION VALVE

The TR-4

 valve provides the same functions as the internal

passaged TR-3

 valve except the lever override gives the

operator the option of locking the valve in the open or delivery
position.

MOUNTING LOCATION

Care should be given to assure proper mounting location of
the valve with the exhaust pointed downward, mounted high
on the frame rail, and away from road spray and debris.
Unprotected or exposed exhaust ports can allow migration
of road contaminants into the valve, which may cause
accelerated wear or unintended operation.

PREVENTIVE MAINTENANCE

Important: Review the Bendix Warranty Policy before
performing any intrusive maintenance procedures. A warranty
may be voided if intrusive maintenance is performed during
the warranty period.

No two vehicles operate under identical conditions, as a
result, maintenance intervals may vary. Experience is a
valuable guide in determining the best maintenance interval
for air brake system components. At a minimum, the
inversion valves should be inspected every 6 months or 1500
operating hours, whichever comes first, for proper operation.
Should the inversion valves not meet the elements of the
operational tests noted in this document, further investigation
and service of the valve may be required.

OPERATING AND LEAKAGE TESTS

NOTE: The following checks should be made with two

calibrated gauges or two gauges known to be
accurate. Depending upon installation, it may be
easier or necessary to completely remove the valve
to test properly.

Install one test gauge in a common control and supply line;
install the other gauge in the delivery port. Gradually apply
pressure to the common supply and control line. On
ascending pressure, note at what pressure exhaust occurs
and compare with vehicle manual. With air pressure present
in supply and control port, apply a soap solution around the
supply port cap nut. No leakage is permitted. Apply soap
solution to the delivery and exhaust ports. Leakage should
not exceed 100 SCCM or a 1" bubble in not less than 5
seconds. Excessive leakage would indicate a faulty o-ring
or inlet valve. Operate the manual control of the TR-4

 valve

and note that delivery and exhaust occur promptly.

INTERNAL

PASSAGE

EXHAUST

DIAPHRAGM

1/4” P.T.

DELIVERY

EXHAUST

NUT

O-RING

O-RING

VALVE

SPRING

O-RING

INLET &

EXHAUST

VALVE

PISTON

DIAPHRAGM

RETAINER

CAP

1/8” P.T.

CONTROL

VALVE STOP

SHIM

PISTON SPRING

1/4” P.T. SUPPLY

PIPE

PLUG

Summary of Contents for TR-2-TR-3-TR-4 INVERSION VALVE

Page 1: ...2 valve but with a die cast body Referring to Figure 3 some TR 3 valve s have an internal passage in the body connecting supply pressure to control The external control port is permanently plugged in such valves TR 4 INVERSION VALVE Referring to Figure 4 the TR 4 valve is a TR 3 valve with the internal passage connecting supply and control plus a manual lever control which permits the valve to be ...

Page 2: ...ance procedures Awarranty may be voided if intrusive maintenance is performed during the warranty period No two vehicles operate under identical conditions as a result maintenance intervals may vary Experience is a valuable guide in determining the best maintenance interval for air brake system components At a minimum the inversion valves should be inspected every 6 months or 1500 operating hours ...

Page 3: ... proper tools and observe all precautions pertaining to use of those tools 4 If the work is being performed on the vehicle s air brake system or any auxiliary pressurized air systems make certain to drain the air pressure from all reservoirs before beginning ANY work on the vehicle If the vehicle is equipped with an AD IS air dryer system or a dryer reservoir module be sure to drain the purge rese...

Page 4: ...n BW1581 2004 Bendix Commercial Vehicle Systems LLC All rights reserved 4 2004 Printed in U S A ASSEMBLY Before assembling the valve lubricate the piston o rings and body bores with Bendix silicone lubricant such as BW650M Bendix Pc No 291126 TR 2 INVERSION VALVE 1 Install the piston grommets on piston 2 Install the piston with grommets in valve body 3 Position the piston springs cover plate and r...

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