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 SD-03-4514

Bendix

®

 SR-4

 Spring Brake Control Valve

DESCRIPTION

The SR-4

 valve is provided in two different confi gurations. 

Type 1 (Fig. 1A) incorporates a nipple mounted PR-3

 

valve. Type 2 (Fig. 1B) has the function of the additional 
PR-3

 valve integrated into the main housing. There is 

no difference in the operational performance of the two 
designs.

The SR-4

 trailer spring brake control valve is similar 

to the SR-2

 valve. It differs in function by utilizing both 

reservoirs for normal service braking but reserving suffi cient 
air pressure to provide the required spring brake release in 
the event of a service system failure. As seen in Fig. 1, the 
complete assembly includes an SR-4

 valve sub-assembly 

similar in appearance to an SR-2

 valve. The SR-4

 valve 

subassembly is an SR-2

 valve modifi ed by the addition 

of a check valve in the spring brake reservoir fi tting which 
permits air to pass from the reservoir to the spring brake 
inlet valve but not in the opposite direction. AT NO TIME 
SHOULD AN SR-2

 VALVE BE SUBSTITUTED FOR THE 

SR-4

 VALVE SUBASSEMBLY. The SR-4

 valve may be 

identifi ed by the metal tag affi xed to the cover by one of 
four cap screws. Porting is as follows:

•  1/2 inch NPT or 3/4 inch NPT spring brake supply port 

for reservoir mounting

• 4-3/8 inch NPT delivery ports
• 2-1/4 inch NPT reservoir charging ports
• 1-1/4 inch NPT trailer supply port
• 1-1/4 inch NPT service port (optional)

OPERATION (FIG. 2)

CHARGING

Air from the trailer supply line enters at the trailer supply port 
and depresses the control piston "D", opening the spring 
brake inlet valve "E". It also is conducted to the cavity under 
the pressure protection piston "F". When air pressure builds 
to approximately 60 p.s.i. beneath the pressure protection 
piston, the piston moves against the force of the pressure 
protection spring and opens the pressure protection inlet 
valve. The air pressure now fl ows past check valve “A” 
into the #2 reservoir and past check valve “B” through the 
open spring brake inlet valve and into the spring brake 

FIGURE 1 

- SR-4

 SPRING BRAKE CONTROL VALVE TYPE 1 & TYPE 2

#2 RESERVOIR 

CHARGING 

PORT

DELIVERY PORTS (4)

TRAILER SUPPLY 

PORT

#1 

RESERVOIR 

CHARGING 

PORT

SERVICE PORT

#2 RESERVOIR 

CHARGING 

PORT

DELIVERY 

PORTS (4)

TRAILER SUPPLY 

PORT

#1 

RESERVOIR 

CHARGING 

PORT

SERVICE PORT

FIGURE 1A

FIGURE 1B 

TYPE 1

TYPE 2

Summary of Contents for SR-4 SPRING BRAKE CONTROL VLV

Page 1: ...SEMBLY The SR 4 valve may be identified by the metal tag affixed to the cover by one of four cap screws Porting is as follows 1 2 inch NPT or 3 4 inch NPT spring brake supply port for reservoir mounti...

Page 2: ...protection valve will escape through the 2 reservoir and will not be able to resupply the 1 reservoir The 1 reservoir will retain full pressure because of the pressure protection check valve and chec...

Page 3: ...reservoir Build the tractor and trailer to full system pressure by placing the trailer supply valve in the charge position and the parking control valve in the brakes released position Note As system...

Page 4: ...res deactivate the electrical system in a manner that safely removes all electrical power from the vehicle 6 Never exceed manufacturer s recommended pressures 7 Never connect or disconnect a hose or l...

Page 5: ...r to the body 5 Remove the cover seal ring 7 control piston assembly and spring 8 from the valve body 6 From the control piston 9 remove the three o rings 10 11 12 7 Remove the reservoir port fitting...

Page 6: ...g 6 from the base of the bore Remove the o rings 7 8 from the piston 6 Remove the check valve assembly from the main body by lightly clamping the body in a vise and turning the check valve assembly co...

Page 7: ...ipe plugs Torque to 140 170 inch pounds ASSEMBLY EXHAUST CHECK VALVE 1 If so equipped position the diaphragm 19 washer 18 and screw 17 in the control piston exhaust port Torque the screw from 15 to 25...

Page 8: ...cle Systems LLC All rights reserved 7 2007 Printed in U S A OPERATING AND LEAKAGE TESTS Check the tractor dash gauge against a test gauge known to be accurate prior to performing these tests Connect t...

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