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1

®

Bendix

®

 R-8

 Relay Valve

SD-03-1061

FIGURE 1 

- EXTERIOR

FIGURE 2 - 

SECTIONAL

DESCRIPTION

The relay valve in an air brake system functions as a relay
station to speed up the application and release of the brakes.
The valve is normally mounted in the proximity to the
chamber it serves. The valve operates as a remote controlled
brake valve that delivers or releases air to the chambers in
response to the control air delivered to it from the control
point.

The R-8

 relay valve is designed for either frame or reservoir

mounting. Remote mounted valves generally have one or
two 3/4" supply ports. The reservoir mounted configuration
has an additional 3/4" port through the body mounting flange.
Three delivery ports with various size pipe threads are
provided for piping versatility. A single 1/4" service port is
located in the cover which can be rotated to 90° increments.
The R-8

 valve incorporates a unique, quick release and

anti-compounding feature located above the service port in
the cover. With the anti-compounding feature not in use,
an exhaust cover is installed. When the anti-compounding
feature is used, removal of the exhaust cover exposes a
1/8" pipe thread balance port. All ports on the valve are
identified.

GENERAL OPERATION

The rapid reaction of the R-8

 valve to changes in control

pressures is in part due to the relatively small volume of air
required between the valve cover and the relay piston. The
area of the relay piston and the presence of the quick release,
anti-compound feature also contribute greatly to the fast
application and release of the emergency and parking brakes.

APPLYING

Air pressure entering the service port moves the flexible
diaphragm, closing off the exhaust passage of the quick
release. Air also flows around the edge of the diaphragm
and into the cavity between the cover and the top of the
relay piston. Air pressure acting on the surface of the piston
forces it down. The exhaust valve seat moves down with the
piston and seats on the inner or exhaust portion of the inlet
and exhaust valve, sealing off the exhaust passage. At the
same time the outer or inlet port of the inlet and exhaust
valve moves off its seat, permitting supply air to flow from
the reservoir past the open inlet valve and out the delivery
port.

1/4 P.T.

SERVICE

1/2 P.T.

DELIVERY

3/4 P.T.

SUPPLY

EXHAUST

COVER

COVER

ASSY.

DIAPHRAGM

RELAY

PISTON

ASSY.

SCREW

EXHAUST COVER

QUICK

RELEASE

DIAPHRAGM

CAP

NUT

SEALING

RING

O-RING

SCREW

WASHER

O-RING

INLET &

EXHAUST

VALVE

SEALING

RING

PISTON

RETURN

SPRING

Summary of Contents for R-8 RELAY VALVE

Page 1: ...pe thread balance port All ports on the valve are identified GENERAL OPERATION The rapid reaction of the R 8 valve to changes in control pressures is in part due to the relatively small volume of air required between the valve cover and the relay piston The area of the relay piston and the presence of the quick release anti compound feature also contribute greatly to the fast application and relea...

Page 2: ...lt maintenance intervals may vary Experience is a valuable guide in determining the best maintenance interval for air brake system components At a minimum the valve should be inspected every 6 months or 1500 operating hours whichever comes first for proper operation Should the valve not meet the elements of the operational tests noted in this document further investigation and service of the valve...

Page 3: ...es and metal to metal moving surfaces with Dow Corning Silicone 55 M Pneumatic Grease Bendix pc 291126 NOTE All torques specified in this manual are assembly torques and can be expected to fall off after assembly Do not retorque after initial assembly torques fall To convert inch pounds of torque to foot pounds of torque divide inch pounds by 12 Inch Pounds 12 Foot Pounds To convert foot pounds of...

Page 4: ... injury resulting from contact with moving rotating leaking heated or electrically charged components 3 Do not attempt to install remove disassemble or assemble a component until you have read and thoroughly understand the recommended procedures Use only the proper tools and observe all precautions pertaining to use of those tools 4 If the work is being performed on the vehicle s air brake system ...

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