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FIGURE 9 - 

REDUCTION OF SUPPLY PRESSURE

LOAD PISTON

INLET/EXHAUST 

VALVE

CONTROL 

PORT

DELIVERY PORT

SUPPLY PORT

RELAY PISTON

RESERVE SPRING 

SEALS EXHAUST

If, during the light brake application, the driver modulates 
the treadle slowly, and not enough to open the R-12P

 inlet 

valve, the desired control pressure will still pass on to the 
next valve, maintaining zero differential.

EQUALIZING (SLOW) EXHAUST (SEE FIGURE 8)

As described earlier, the result of any service brake 
application with an R-12P

 valve is air pressure balance 

above and below the relay piston. If the brake valve is 
modulated slowly upon release so that pressure beneath 
the piston is not great enough to open the exhaust, delivery 
air will pass through the equalizing orifi ce and out the 
control port to be exhausted.

REDUCTION OF SUPPLY PRESSURE

Figure 9 shows the R-12P

 valve with no supply pressure. 

With no supply air, the reserve spring is strong enough to 
hold the relay piston on the exhaust seat, but it is not strong 
enough to overcome the force of the inlet/exhaust valve 
spring. So both inlet and exhaust valves are closed.

Service Brake Applications with Reduced Supply 
Pressure

Rapid Application - Use of Supply Line Single Check 
Valve

If a rapid service brake application is made, control air moves 
the relay piston and opens the inlet valve; but there is no 
supply air to deliver. Control air then travels into the supply 
port. The single check valve in the R-12P

 valve supply 

port (shown in Figure 2) prevents this air from escaping to 
atmosphere through the open or damaged supply source. 
Control air also passes through the equalizing orifi ce and 
out the delivery port, assuring no reduction or loss of control 
signal to subsequent vehicles.

Equalizing (Slow) Application

If an equalizing (slow) service brake application is made 
with reduced supply air pressure, control air passes 
through the equalizing orifi ce and out the delivery port to 
subsequent vehicles in the train.

Control air cannot escape to atmosphere because the 
reserve spring keeps the exhaust closed.

WARNING! PLEASE READ AND FOLLOW 
THESE INSTRUCTIONS TO AVOID PERSONAL 
INJURY OR DEATH:

When working on or around a vehicle, the following 
general precautions should be observed at all times.

1.  Park the vehicle on a level surface, apply the 

parking brakes, and always block the wheels.  
Always wear safety glasses.  

2.  Stop the engine and remove ignition key when 

working under or around the vehicle.  When 
working in the engine compartment, the engine 
should be shut off and the ignition key should be 
removed. Where circumstances require that the 
engine be in operation, EXTREME CAUTION should 
be used to prevent personal injury resulting from 
contact with moving, rotating, leaking, heated or 
electrically charged components.

3.  Do not attempt to install, remove, disassemble 

or assemble a component until you have read 
and thoroughly understand the recommended 
procedures.  Use only the proper tools and observe 
all precautions pertaining to use of those tools.

4.  If the work is being performed on the vehicle’s 

air brake system, or any auxiliary pressurized air 
systems, make certain to drain the air pressure 
from all reservoirs before beginning ANY work 
on the vehicle.  If the vehicle is equipped with an 
AD-IS

®

 air dryer system or a dryer reservoir module, 

be sure to drain the purge reservoir.

Summary of Contents for R-12P PILOT RELAY VALVE

Page 1: ...en the valve s response time By balancing the pressure signal to all trailer and dolly brakes the R 12P valve aids in achieving overall vehicle brake pressure balance timing balance and stability It a...

Page 2: ...nnel to the load piston Supply air builds simultaneously and equally underneath the inlet exhaust valve and above the load piston While supply pressure continues to hold the inlet exhaust valve agains...

Page 3: ...the R 12P valve relay piston When air pressure beneath the piston approaches control pressure on top of the piston the piston and inlet valve lift together and close the inlet valve The exhaust remain...

Page 4: ...r Figure 7 shows the control signal passing through the valve without causing piston movement The air is passing through the relay piston s equalizing orifice directly through the valve and out the de...

Page 5: ...rce Control air also passes through the equalizing orifice and out the delivery port assuring no reduction or loss of control signal to subsequent vehicles Equalizing Slow Application If an equalizing...

Page 6: ...ichever comes first for proper operation Should the valve not meet the elements of the operational tests noted in this document further investigation and service of the valve may be required SERVICE C...

Page 7: ...e damage to the valve and result in leakage and or malfunction If a vise is used position the valve so the jaws bear on the supply ports on opposing sides of the valve s body 1 Remove the four fastene...

Page 8: ...hread sealant before reuse ASSEMBLY 1 Before assembly lubricate all o rings seals and pistons as well as body and cover bores using the lubricant provided in the maintenance kit Use all of the lubrica...

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