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3

FIGURE 5

FIGURE 7

FIGURE 8

FIGURE 6

the fan control, causing the fan to engage. Most vehicles
also have an additional dual function pressure switch
connected in series with the air conditioner clutch. This
switch is normally open, closes at approximately 30 P.S.I.
and opens again at approximately 400 P.S.I. Its purpose is
to prevent operation of the air conditioning compressor if
the refrigerant is lost or to shut off the compressor if the
system pressure reaches a dangerously high pressure
(approximately 400 P.S.I.). This switch does not normally
have anything to do with fan operation; however, it is
sometimes combined with the previously mentioned override
switch.

Figure 8 depicts a combination of shutters, fan clutch and
air conditioning. This combination requires the two thermo-
pneumatic controls for fan and shutters, as well as the
electro-pneumatic override for the air conditioning. With
this combination the same requirements for fan control apply

as in Figure 6 and 7 with the additional requirement that the
shutters should be controlled in such a manner that they
always open whenever the air conditioning compressor
operates.

A variation of this combination consists of a two section
shutter with one section in front of the condenser and the
other in front of the remaining portion of the radiator. In this
combination only the section in front of the condenser needs
to open when the air conditioner engages.

PREVENTIVE MAINTENANCE

The durability of the Bendix

®

 FD-1

 fan clutch matches that

of the vehicle’s engine when proper maintenance is
performed. Maintenance intervals for the FD-1

 clutch will

vary in relation to the type of service the vehicle performs.
The following is a guide:

THERMO-PNEUMATIC

VALVE

THERMO-PNEUMATIC

VALVES

BLOCK

FAN

CLUTCH

RADIATOR

RADIATOR

FAN

CLUTCH

BLOCK

SHUTTER

BLOCK

BLOCK

THERMO-PNEUMATIC

VALVE

THERMO-PNEUMATIC

VALVES

FAN

OVERRIDE

SWITCH

AIR

CONDITIONING

SIGNAL

AIR COND.

COMPRESSOR

SOLENOID

VALVE

FAN

CLUTCH

RADIATOR

CONDENSER

RECEIVER

DRYER

AIR

CONDITIONING

OVERRIDE

SWITCH

FAN

CLUTCH

RADIATOR

SHUTTER

SOLENOID VALVE

(NORMALLY OPEN)

AIR

CONDITIONING

SIGNAL

AIR

CONDITIONING

OVERRIDE

SWITCH

FAN

OVERRIDE

SWITCH

RECEIVER

DRYER

CONDENSER

AIR COND.

COMPRESSOR

Summary of Contents for FD-1 CLUTCH TYPE FAN DRIVE

Page 1: ...erheating in the event of air loss or component or air line failure OPERATION GENERAL The FD 1 fan clutch replaces the standard fan hub on the engine and is controlled by a temperature sensitive air v...

Page 2: ...r devices when installed on the vehicle These are radiator shutters and radiator mounted condenser for air conditioning Four basic configurations are possible as follows Figure 5 Fan Clutch only Figur...

Page 3: ...equirement that the shutters should be controlled in such a manner that they always open whenever the air conditioning compressor operates A variation of this combination consists of a two section shu...

Page 4: ...be turned proceed to test 3 If it can be turned the clutch is defective and must be repaired or replaced 3 Check the operation of the thermostatic control valve by running the engine up to operating t...

Page 5: ...remove the pulley assembly If the shaft is to be reused a cap screw should be screwed into the end of the shaft to protect the end of the shaft from damage PRESSURE PLATE DISASSEMBLY 1 Remove three P...

Page 6: ...side down until bearing bottoms on shoulder in pulley Press on outer race of bearing Press in second bearing seal side up bottoming on first bearing 6 Install tapered snap ring ASSEMBLY OF PULLEY ASS...

Page 7: ...at all times 1 Park the vehicle on a level surface apply the parking brakes and always block the wheels Always wear safety glasses 2 Stop the engine and remove ignition key when working under or aroun...

Page 8: ...8 BW1451 2004 Bendix Commercial Vehicle Systems LLC All rights reserved 4 2004 Printed in U S A...

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