BENDIX ET-S SUSPENDED ELECTRON TREADLE Manual Download Page 3

3

All other repairs require replacement of the ET-S

 or

ET-S2

 treadle.

Refer to Figure 5 throughout the procedures.

Treadle Removal:

ET-S

 Treadle

Position the treadle on its side with the potentiometer fac-
ing up.  Remove the small retaining ring (3) and small nylon
washer (4) that hold the treadle on to the treadle arm and
set aside for the assembly process.  After the washer is
removed, pull the treadle off, carefully releasing the pres-
sure from the treadle spring (7).  Set the spring (7), nyliner
bearing (6) and the treadle aside for the reassembly pro-
cess. Inspect rubber treadle cover - replace if necessary.

ET-S2

 Treadle

Position the treadle assembly on its side with the poten-
tiometer facing down.  Remove the small retaining ring (3)
and the nylon washer (4) from the treadle pivot pin.

Remove the pivot pin from the treadle assembly.  Gently
release the tension on the treadle spring (7) while removing
the treadle from the treadle arm.  Remove the nyliner bear-
ing (6) from the treadle arm.

Potentiometer Removal:

Secure the mounting plate.  Important:  Do not clamp the
assembly by the treadle actuator body or base since
overclamping may cause the casting to be distorted.

Remove the two screws (2)  that secure the potentiometer
(1) to the actuator base.  The potentiometer (1) can then be
lifted away from the drive shaft.

CLEANING AND INSPECTION

1. Use suitable solvent to clean all metal parts (note that

mineral spirits may damage the paint finish).

2. Inspect the treadle and mounting plate for severe

corrosion, pitting, or cracks.  Replace as necessary.
Superficial corrosion and/or pitting is acceptable.

7

SPRING

PIVOT PIN

ACTUATOR

BODY

MOUNTING

PLATE

ACTUATOR

BASE

1

POTENTIOMETER

2

#10 SCREWS

3

RETAINING

RING

4

NYLON

WASHER

TREADLE

5

REPLACEABLE

RUBBER

COVER

(ET-S

 TREADLE

ONLY)

6

NYLINER

BEARING

TREADLE

ARM

FIGURE 5 - ET-S

 AND ET-S2

 TREADLE EXPLODED LINE DRAWING

7

SPRING

3

RETAINING

RING

4

NYLON

WASHER

TREADLE

ET-S

 TREADLE

ET-S2

TREADLE

TREADLE

ARM

PIVOT PIN

6

NYLINER

BEARING

Summary of Contents for ET-S SUSPENDED ELECTRON TREADLE

Page 1: ... electronic controller The main components of the ET S and ET S2 treadles are a mounting plate suspended treadle potentiometer variable resistor actuator body and base The selected potentiometer chosen for a specific engine application provides the electrical link to the engine control system OPERATION The electronic treadles provide smooth graduated throttle control through the function of its po...

Page 2: ...assembly for physical damage or excessive corrosion 2 Inspect electrical connections and cable assembly for signs of corrosion wear or physical damage Replace as necessary 3 Inspect treadle spring sleeve bearing nylon washer rubber treadle cover ET S treadle only and retaining ring for cracks or deterioration Replace as necessary ET S ET S2 TREADLE REMOVAL 1 Park the vehicle on a level surface and...

Page 3: ...while removing the treadle from the treadle arm Remove the nyliner bear ing 6 from the treadle arm Potentiometer Removal Secure the mounting plate Important Do not clamp the assembly by the treadle actuator body or base since overclamping may cause the casting to be distorted Remove the two screws 2 that secure the potentiometer 1 to the actuator base The potentiometer 1 can then be lifted away fr...

Page 4: ...0 Caterpillar output voltage is Pulse Width Modulated 3 Inspect the cable assembly for loose or frayed wires physical damage or any contaminants on the connec tors Replace as necessary ASSEMBLY 1 Securely clamp the treadle mounting plate 2 a For Detroit Diesel Potentiometers Align the drive slot and engage the potentiometer the drive tang at the end of the drive shaft see Figure 4 Rotate the poten...

Page 5: ...the actuator base Loosely screw the potentiometer in place but do not tighten Construct the test circuit following the circuit diagram shown in Figure 8 To make the test circuit connect the test load resistor 47 000 Ohms and a capacitor 01 MicroFarads across pins 3 and 4 of the potentiometer Then connect a voltmeter to the lead ends of the test circuit Next connect a 5 volt power supply to the pot...

Page 6: ...y Theshorttangshould rest on the top side of the treadle arm Align the treadle arm and treadle spring with the recess in the underside of the treadle 4 Insert the pivot pin from the potentiometer side of the ET S2 treadle assembly through the treadle treadle arm nyliner bearing 6 and spring 7 Secure with the nylon washer 4 and retaining ring 3 5 Make sure the ET S2 treadle has smooth even treadle ...

Page 7: ...ically for such applications and systems 9 Components with stripped threads or damaged parts should be replaced rather than repaired Do not attempt repairs requiring machining or welding unless specifically stated and approved by the vehicle and component manufacturer 10 Prior to returning the vehicle to service make certain all components and systems are restored to their proper operating conditi...

Page 8: ...8 BW1837 2004 Bendix Commercial Vehicle Systems LLC All rights reserved 6 2004 Printed in U S A ...

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