background image

1

®

SD-15-4111

MOUNTING

PLATE

FIGURE 3 - OUTPUT VOLTAGE

OPEN THROTTLE

(FULL)

0V

ET-S

TREADLE

OUTPUT

VOLTAGE

ENGINE

MAX
RPM

IDLE

CLOSED THROTTLE

(OPEN)

MOUNTING

PLATE

POTENTIOMETER

CONNECTOR

FIGURE 1 - ET-S

 AND ET-S2

 ELECTRONIC TREADLES

CATERPILLAR

5V

8V

CUMMINS

DETROIT

DIESEL

DESCRIPTION

The ET-S

 and ET-S2

 treadles are engine compartment

bulkhead mounted electronic treadles.  On electronically
controlled diesel engines, the electronic treadle fulfills the
same function as a conventional mechanical throttle.
However, rather than transmitting a mechanical force to the
engine governor, the electronic treadle controls engine speed
by supplying a variable electrical voltage to the engine’s
electronic controller.

The main components of the ET-S

 and ET-S2

 treadles

are: a mounting plate, suspended treadle, potentiometer
(variable resistor), actuator body and base. The selected
potentiometer, chosen for a specific engine application,
provides the electrical link to the engine control system.

OPERATION

The electronic treadles provide smooth, graduated throttle
control through the function of its potentiometer (variable
resistor).  The drive shaft of the cam follower assembly
transfers  any movement of the treadle to the potentiometer.

ACTUATOR BASE

TREADLE

TREADLE

Bendix

®

 ET- S

 & ET-S2

 Suspended Electronic Treadle

ACTUATOR BODY

DETROIT

CATERPILLAR

CUMMINS

DIESEL

    CLOSED
    THROTTLE

7 - 18%

10 - 20%

5 - 17%

    IDLE (OPEN)

    OPEN
    THROTTLE

74 - 90%

75 - 90%

70 - 81%

    (FULL)

FIGURE 2 -  OUTPUT VOLTAGE, AS A PERCENTAGE OF
SUPPLY VOLTAGE

ET-S2

 TREADLE

TREADLE

TREADLE PIVOT PIN

MOUNTING

PLATE

POTENTIOMETER

ET-S

 TREADLE

Summary of Contents for ET-S SUSPENDED ELECTRON TREADLE

Page 1: ... electronic controller The main components of the ET S and ET S2 treadles are a mounting plate suspended treadle potentiometer variable resistor actuator body and base The selected potentiometer chosen for a specific engine application provides the electrical link to the engine control system OPERATION The electronic treadles provide smooth graduated throttle control through the function of its po...

Page 2: ...assembly for physical damage or excessive corrosion 2 Inspect electrical connections and cable assembly for signs of corrosion wear or physical damage Replace as necessary 3 Inspect treadle spring sleeve bearing nylon washer rubber treadle cover ET S treadle only and retaining ring for cracks or deterioration Replace as necessary ET S ET S2 TREADLE REMOVAL 1 Park the vehicle on a level surface and...

Page 3: ...while removing the treadle from the treadle arm Remove the nyliner bear ing 6 from the treadle arm Potentiometer Removal Secure the mounting plate Important Do not clamp the assembly by the treadle actuator body or base since overclamping may cause the casting to be distorted Remove the two screws 2 that secure the potentiometer 1 to the actuator base The potentiometer 1 can then be lifted away fr...

Page 4: ...0 Caterpillar output voltage is Pulse Width Modulated 3 Inspect the cable assembly for loose or frayed wires physical damage or any contaminants on the connec tors Replace as necessary ASSEMBLY 1 Securely clamp the treadle mounting plate 2 a For Detroit Diesel Potentiometers Align the drive slot and engage the potentiometer the drive tang at the end of the drive shaft see Figure 4 Rotate the poten...

Page 5: ...the actuator base Loosely screw the potentiometer in place but do not tighten Construct the test circuit following the circuit diagram shown in Figure 8 To make the test circuit connect the test load resistor 47 000 Ohms and a capacitor 01 MicroFarads across pins 3 and 4 of the potentiometer Then connect a voltmeter to the lead ends of the test circuit Next connect a 5 volt power supply to the pot...

Page 6: ...y Theshorttangshould rest on the top side of the treadle arm Align the treadle arm and treadle spring with the recess in the underside of the treadle 4 Insert the pivot pin from the potentiometer side of the ET S2 treadle assembly through the treadle treadle arm nyliner bearing 6 and spring 7 Secure with the nylon washer 4 and retaining ring 3 5 Make sure the ET S2 treadle has smooth even treadle ...

Page 7: ...ically for such applications and systems 9 Components with stripped threads or damaged parts should be replaced rather than repaired Do not attempt repairs requiring machining or welding unless specifically stated and approved by the vehicle and component manufacturer 10 Prior to returning the vehicle to service make certain all components and systems are restored to their proper operating conditi...

Page 8: ...8 BW1837 2004 Bendix Commercial Vehicle Systems LLC All rights reserved 6 2004 Printed in U S A ...

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