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5

FIGURE 5 - EXPLODED VIEW

FIGURE 6

8.

Never attempt to disassemble a component until
you have read and understand all recommended
procedures. Some components contain powerful
springs and injury can result if not properly
disassembled. Use only proper tools and observe
all precautions pertaining to use of those tools.

9.

Use only genuine Bendix

®

 replacement parts,

components and kits.
A. Use only components, devices and mounting

and attaching hardware specifically designed
for use in hydraulic brake systems.

B. All replacement hardware, tubing, hose,

fittings, etc. must be of equivalent size, type
and strength as the original equipment.

10. Components with stripped threads or damaged

parts should be replaced rather than repaired. Do
not attempt repairs requiring machining or welding
unless specifically stated and approved by the
vehicle and component manufacturer.

11. Prior to returning the vehicle to service, make

certain all components and systems are restored to
their proper operating condition.

NON-PRESS

PLATE

RETURN

SPRING

SPRING

SEAT

BOOT

BUSHING

ASSEMBLY

DIAPHRAGM

PRESSURE

PLATE

NUT (2)

CLAMP RING

RESERVOIR CAP

ASSEMBLY

MASTER

CYLINDER BODY

LOCKWASHER

(2)

PHILLIPS

SCREW (2)

SEAL

1-1/4” RES.

RETAINING

NUT

RESERVOIR

COMPENSATING

(TILT) VALVE

ASSEMBLY

RESERVOIR

MTG. PAD

SPRING

PISTON ASSY.

(W/ SEAL)

O-RING

MOUNTING

BRACKET

GASKET

WASHER (2)

ACTUATOR

NUT (2)

O-RING

Summary of Contents for AH-1B AIR HYD INTENSIFIER

Page 1: ...A float actuated low fluid level on off electrical switch is incorporated in the reservoir filler cap assembly A two prong connector is provided to permit the installation of a vehicle electrical cab...

Page 2: ...COMPENSATING TILTVALVESEALED PISTON APPLIED POSITION RETURN SPRING COMPRESSED AIRAPPLIED POSITION SPRINGBRAKE ACTUATOR FIGURE 2 TYPICALAH 1B AIR HYDRAULIC INTENSIFIER SYSTEM BRAKE VALVE PUSH PULLVALVE...

Page 3: ...o return to the brakes released position The actuator lip of the piston contacts the stem of the compensating valve and unseats the valve as the piston returns When the compensating valve opens the pa...

Page 4: ...ndation brake Check for fluid leakage at the drain holes of the actuator non pressure plate Repair or replace components as necessary 3 With the reservoir filter cap removed apply and fully release th...

Page 5: ...ivalent size type and strength as the original equipment 10 Components with stripped threads or damaged parts should be replaced rather than repaired Do not attempt repairs requiring machining or weld...

Page 6: ...hicle manufacturer 6 Bleed the hydraulic brakes following the vehicle manufacturer s recommended procedure 7 Refill the master cylinder fluid reservoir to replace fluid lost during the bleeding proced...

Page 7: ...tem should be flushed If the filter cannot be cleaned it may be removed after the system is flushed 3 Inspect the condition of the piston Measure the major diameter around the top edge of the o ring g...

Page 8: ...the master cylinder Be sure reservoir is oriented so that holes for the Phillips screws line up with the holes on the master cylinder Install the two Phillips screws and lockwashers and tighten snugl...

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