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®

Bendix

®

 A2LS

 Hydraulic Drum Brakes w/Parking

SD-20-6608

FIGURE 1 -  A2LS

 AUTOMATIC ADJUSTING TWO LEADING SHOE DRUM BRAKE

WHEEL CYLINDER

WHEEL CYLINDER END

SHOE RETURN SPRING

GROMMETS

CAP SCREWS

SHOE HOLD-DOWN CLIP (NOT

FITTED TO EARLY BRAKES)

DIRT SHIELD

CROSS-OVER

PIPE

GASKET

EXPANDER END SHOE

RETURN SPRING

DESCRIPTION

The A2LS

 drum brake is a hydraulically operated duo-duplex

brake with an automatic adjustment and parking brake
feature. The A2LS

 drum brake (automatic adjust, two

leading shoes) provides two leading shoes in either direction
of drum rotation and an automatic adjustment of the brake
shoes to compensate for lining wear.

Both the wheel cylinder unit and expander unit have cast
integral brake mounting lugs, each taking the brake torque
load. The wheel cylinder unit contains two single acting
hydraulic cylinders with automatic adjusters. The expander
unit contains a double acting hydraulic cylinder with a park
brake wedge expander. Wheel cylinder and expander units
have either a 1-5/8 inch (41,3mm) or 1-3/4 inch (44,5mm)
diameter bore depending upon vehicle brake requirements.
The units are hydraulically connected together with a bridge
pipe or crossover tube.

The single web brake shoes are located by slots in the wheel
cylinder tappet head, the expander input tappet/piston and
abutment tappet, and are retained by the shoe return springs.
As with all Bendix automatic adjusting brakes, provision is
made for manual override of the automatic adjuster. This
should only be needed for initial adjustment of the shoes to
a specific drum clearance, or to back off shoes to enable a
lipped drum to be removed.

The brake assembly incorporates an integral backing plate
(dirtshield) to protect the brake from excessive water and
dirt intrusion. The backing plate (dirtshield) contains a steady
post for each brake shoe to insure that lining material is
kept parallel to the drum braking surface. Both brake shoes
are free to slide on their abutment faces against the backing
plate (dirtshield) and are therefore able to centralize
themselves to the drum. Lining material is 3/4 inch (19,11
mm) thick in the center of the shoe tapering to approximately
5/8 inch (15,9 mm) at each end. Lining inspection holes and

CROSS-OVER PIPE

RETAINING SPRING

EXPANDER

Summary of Contents for A2LS

Page 1: ...nch 44 5mm diameter bore depending upon vehicle brake requirements The units are hydraulically connected together with a bridge pipe or crossover tube The single web brake shoes are located by slots i...

Page 2: ...ng contacts the drum the shoes are forced around sliding on the abutments in the direction Of drum rotation In the forward direction Figure 3 the torque load from one shoe is taken by the wheel cylind...

Page 3: ...e Each wheel cylinder piston has an adjuster mechanism screwed into it Figure 6 The rotation of this adjuster relative to the piston adjusts the brake shoes according to the amount of lining wear The...

Page 4: ...etrimental effect will result and no attempt should be made to standardize these clearances MANUAL OVERRIDE MECHANISM The manual override mechanism is used to override the automatic adjuster to set th...

Page 5: ...m contact with moving rotating leaking heated or electrically charged components 3 Do not attempt to install remove disassemble or assemble a component until you have read and thoroughly understand th...

Page 6: ...intenance manual 3 Un adjust the vehicle brake shoes as follows A Remove the rubber grommets from the manual override access holes marked ADJ in the backing plate dirtshield and insert a blunt screwdr...

Page 7: ...one complete turn after fully un adjusting the pistons 10 Inspect the wheel cylinder unit and expander unit for leaks Lift the dust boots at their inner diameters from the tappets and pistons If flui...

Page 8: ...LINDER DISASSEMBLY Before proceeding clean the exterior of the wheel cylinder and make sure the work area tools and hands are clean Place a clean sheet of paper on the work bench surface 1 Clamp the w...

Page 9: ...pet piston from the housing in the direction of the input tappet piston Figure 17 Note Do not slide the roller tappet piston past the wedge turret 8 Remove the bleed screw 9 Using a small screwdriver...

Page 10: ...grease or brake fluid REASSEMBLY ASSEMBLE EXPANDER UNIT Each Bendix drum brake repair kit contains a tube of synthetic based grease that is recommended for all internal expander parts abutment tappet...

Page 11: ...d screw 10 Install the expander to the backing plate dirtshield using a new gasket Figure 1 and secure in place with fixing bolts 11 Refer to the vehicle service manual and stall the parking brake cha...

Page 12: ...re for the other wheel cylinder 6 Install the wheel cylinder unit to the backing plate dirtshield using a new gasket Figure 1 and secure in place with fixing bolts Install the bridge pipe and hydrauli...

Page 13: ...g i e with the vehicle moving Pumping the brake pedal with the vehicle stationary will not achieve proper adjustment 5 Refit road wheels IMPORTANT Run engine and release park brake Wind the park brake...

Page 14: ...4 Bleed system refer to vehicle service manual 5 Weak brake hoses 5 Refer to vehicle service manual 6 Drums out of round 6 Refinish or replace if wear exceeds limits 3 Hard pedal 1 Grease or brake fl...

Page 15: ...everal times to dry linings 8 Sticking wheel cylinder piston 8 Replace or repair wheel cylinder 9 Faulty suspension parts 9 Refer to vehicle service manual 6 Noise and chatter 1 Bent damaged or incorr...

Page 16: ...Defective wheel cylinder 3 Repair or replace wheel cylinder 4 Bent or distorted brake shoe 4 Replace brake shoes in axle sets 10 Parking brake will 1 Defective expander unit 1 Repair or replace expand...

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