Benchmark SysteMate 125 97-317-26 Design, Installation And Servicing Instructions Download Page 17

Page 17

SY

STEMA

TE 

2000

2.2 INSTALLATION

2.0 INSTALLATION

HANDLING

When lifting the unit work with someone of similar build 

and height if possible.  

Choose one person to call the signals.

Lift from the hips at the same time, then raise the unit 

to the desired level.

Move smoothly in unison.

Larger units may need team lift.

Preparation/placing the appliance in 
position.

Details of the recommended positions for 
termination of the fi rst fi x pipework are provided 
in section 1.2 Technical Data.  The pipework can be 
located or its position checked using the template 
provided with each appliance.  If these have been 
followed installation is very simple and much 
quicker than any other system. The appliance is 
supplied shrink wrapped on a timber installation 
base.  Carrying handles are also provided in the 
back of the casing. 

The feed and expansion cistern complete with 
ballvalve, cold feed/expansion and overflow/
warning fi ttings are provided in a separate box 
along with the system expansion vessel.  If fl exible 
connections have been ordered these will also be 
inside the feed and expansion cistern.

The appliance should be handled carefully to 
avoid damage and the recommended method 
is shown opposite. Before installation the site 
requirements should be checked and confi rmed 
as acceptable. The plastic cover and protective 
wrapping should be removed from the appliance 
and the installation base (provided) placed in 
position.

The appliance can then be lifted into position in 
the cupboard on top of the base and the front 
panel removed by unscrewing the 2 screws and 
lifting the door up and out (see opposite) ready 
for connection of the pipework and electrical 
supplies.  The feed and expansion cistern support 
shall be installed ensuring that the base is fully 
supported and the working head of the appliance 
is not exceeded.  The recommended access for 
maintenance must also be provided - see section 
1.2 Technical Data.

Note: Although the above guidance is provided 
any manual handling/lifting operations will need 
to comply with the requirements of the Manual 
Handling Operations Regulations issued by the 
H.S.E.

The appliance can be moved using a sack truck 
on the rear face although care should be taken 
and the route should be even.

In apartment buildings containing a number of 
storeys we would recommend that the appliances 
are moved vertically in a mechanical lift.

If it is proposed to use a crane expert advice 
should be obtained regarding the need for slings, 
lifting beams etc.

A specifi c manual handling assessment is shown in 

Appendix D at the rear of this manual.

Summary of Contents for SysteMate 125 97-317-26

Page 1: ...H THE WATER HEATER MANUFACTURERS SPECIFICATION FOR HOT WATER ONLY THERMAL STORES SYSTEMATE 2000 SYSTEMATE 2000 TM benchmark Thecodeofpracticefortheinstallation commissioning servicingofcentralheatings...

Page 2: ...System audited by BSI Patents Pending TheGledhillGroup sfirstpriorityistogivea high quality service to our customers Quality is built into every Gledhill product and we hope you get satisfactory serv...

Page 3: ...m The SysteMate 2000 is not covered by section G3 of the current Building Regulations and is therefore not notifiable to Building Control The information in this manual is provided to assist generally...

Page 4: ...hmark Guidance Note for Water Treatment in heating and hot water systemstheinstallershouldcheckthehardness levels of the water supply and if necessary fit an in line scale inhibitor reducer to provide...

Page 5: ...1 W k 0 2 W k 5 2 W k 0 3 W k 5 3 W h c t i w S W k 9 W k 9 W k 9 W k 9 W k 9 s e p y t g n i l l e w D l a c i p y T s m o o r d e B 3 1 3 2 4 2 5 3 6 4 s m o o r h t a B 1 1 2 1 2 2 3 4 r e w o h s...

Page 6: ...ld feed open vent pipework assembly is supplied separately Optional Extra Equipment A soft water model is available for areas where the hardness level is below 200 p p m mg ltr Flexible connection kit...

Page 7: ...idered adequate access if the ballvalve is not being fitted i e manual fill is being used 280mm 25 litre Expansion Vessel Supplied with SM 210 225 plan B 350mm S N O I S N E M I D E C N A I L P P A l...

Page 8: ...n be used and we do offer a set of flexible connectors as an option for use with suitable push fit connectors only All pipe positions are approximate and subject to a tolerance of 10mm in any directio...

Page 9: ...Page 9 SYSTEMATE 2000 1 2 TECHNICAL DATA PERFORMANCE GRAPHS OF GRUNDFOS PUMPS 1 0 DESIGN GRUNDFOS 15 50 GRUNDFOS 15 60 litres sec 6 litres sec Note 1mW G 10kPa...

Page 10: ...See Appendix C for a copy of the relevant part of the Benchmark Guidance Note 1 0 DESIGN 0RESSURE LIMITING VALVE 4 2 15 2 AT PRESSURES BELOW BAR UNLESS ANY COMPONENTS HAVE A LOWER MAXIMUM WORKING PRES...

Page 11: ...manufacturer and is installed fully in accordance with their recommendations This is particularly important in relation to use of push fit connections when using the optional flexible hose kits see 2...

Page 12: ...that a check valve or valves are fitted on the vertical flow pipes 1 3 SYSTEM DETAILS Forexample At24litres minprimaryflowrate the pressure loss through the SysteMate 2000 model SM210 coil and fittin...

Page 13: ...rd copper pipework and fittings However we are happy that plastic pipework systems can be used in place of copper internally as long as the chosen system is recommended for use on domestic heating sys...

Page 14: ...0 DESIGN 1 3 SYSTEM DETAILS Boiler sited above the SysteMate or with dipped flow and return pipes A gravity check valve should be fitted in the boiler return pipework to prevent gravity circulation be...

Page 15: ...f the main system is working correctly If Switch is ordered the electrical supply will need to take account of the increased load Full details of the requirements are provided in Section 2 1 Site Requ...

Page 16: ...d to take this into account Noventilation isnormallyrequiredtothecupboard A suitable location will be needed for the separate feed and expansion cistern and expansion vessel This will often be at high...

Page 17: ...posite Before installation the site requirements should be checked and confirmed as acceptable The plastic cover and protective wrapping should be removed from the appliance and the installation base...

Page 18: ...er as similar assurances cannot be obtained for Polypipe fittings we cannot recommend their use Connections A B D E F G H I and L are plain ended copper pipe Connections C J are compression fittings C...

Page 19: ...the feed and expansion cistern should be installed following the instructions provided by the manufacturer in a position to suit the particular location and the cistern fitted on its supports base Th...

Page 20: ...9 2 2 2 OILER PUMP 9 9 9 9 2 2 2 2 2 2 3 3 LOCK 335 4 3 0 002 6 3YSTE ATE WITH CLOCK OTE SAME CONNECTIONS APPLY FOR STANDARD CLOCK ROST 0ROTECTION EON 3 4 2 2 PTIONAL XTRA IF FITTED WIRING DIAGRAM ST...

Page 21: ...omplete the electrical installation provided they adhere strictly to the IEE Requirements for Electrical Installations BS 7671 A schematic arrangement of the wiring is shown on page 24 All the termina...

Page 22: ...se temperature is required during cold weather then a frost thermostat should be wired across plug in terminals 21 and 23 on the A C B board An alternative to fitting a frost thermostat would be to se...

Page 23: ...MMERSION 54 9 9 2 2 9 2 2 2 2 2 9 2 2 2 7 9 2 2 2 2 2 2 2 2 ROST 3TAT ONN ONTROL 4HERMOSTAT AINS IN VIA CABLE TAIL 2 7 2 2 2 7 335 4 3 04 002 6 3YSTE ATE WITH 37 4 AND CLOCK FITTED OPPER US AR 4ERMINA...

Page 24: ...service slot provided in the base of appliance and connect to the isolator as follows red live black neutral green yellow earth Check the cables are secure in the grips provided below the terminal st...

Page 25: ...e given in PAS 33 1999 under Section 10 Commissioning When using either cleansing or corrosion inhibitor chemical the manufacturers instructions must be followed Cleansing the Primary System It is ver...

Page 26: ...mostat 3 Check the jumper settings are correct Thesemustallbeinthecorrectpositions for the appliance to work correctly see opposite for options 4 Switch on the mains supply The A C B will automaticall...

Page 27: ...room thermostat Horizontal LED bar 1 HT will light Green LED 3 on the A C B will switch on Heating pump will run 3 Switch off space heating on clock programmer or room thermostat Horizontal LED bar 1...

Page 28: ...s cold is correct and does not overflow when the appliance is at maximum temperature DO turn down the servicing valve for the ballvalve in the F E cistern once the system is finally filled to the poin...

Page 29: ...using the Speed Spares service or through any of the larger plumbers merchants specialist heating spares suppliers Help and advice is also available from the Technical Helpline on 08449 310000 Howeve...

Page 30: ...c n a i l p p A k o l E 5 5 2 B X 8 5 1 9 3 E 1 1 r o s n e s e r o t S k o l E 9 4 1 T G 2 2 0 6 2 E 2 1 r o s n e s n r u t e r E H P k o l E 3 5 1 T G 4 2 0 6 2 E 3 1 r o s n e s e r u t a r e p m...

Page 31: ...Page 31 SYSTEMATE 2000 3 0 SERVICING 24 25 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 21 21 22 23 20 17 26 27 28...

Page 32: ...d vent the pump if necessary Water hammer loose pipework and or tap washers 2 Causes of Unsatisfactory Hot Water Service Check that the SysteMate is full of water i e level of water in the appliance F...

Page 33: ...ns on thelabelfittedtotheapplianceuntiltheinstaller manufacturer can attend Whenrequestingavisitfromthemanufacturer the installer must have the completed Benchmark commissioning service record sheet t...

Page 34: ...ed 25 30 l m Regulated 10 12 l m SHOWERS WATER SAVINGS OPTIONS FOR SHOWERS 4 FIXING OPTIONS FOR TAPS MIXERS 1 MK Range Combined Regulators Aerator for screwing onto Taps Mixers with internal or extern...

Page 35: ...ng holes 18 l mm 12 l mm 9 l mm 9 l mm 9 l mm 9 l mm 12 l mm inlet 55mm 18 l mm 12 l mm 9 l mm 9 l mm 9 l mm 9 l mm 9 l mm 9 l mm 9 l mm 9 l mm 12 l mm inlet 165mm 595mm A hot B cold blank blank 18 l...

Page 36: ...d the resistance characteristics of the pipes The examples presented below are for 15mm copper pipe in table 1 and for plastic pipework in table 2 The preferred solution where space will allow An opti...

Page 37: ...anched off the cold water main prior to the treatment device instead of the cold water manifold Any other isolating control valves and backflow protection devices should be provided as necessary to co...

Page 38: ...d be fixed to the system in a prominent location Where a combi boiler and or a hot water storage vessel is installed in areas where the mains water can exceed 200ppm Total Hardness as defined by BS 75...

Page 39: ...Page 39 SYSTEMATE 2000 APPENDIX D...

Page 40: ...ATIONS OR ARRANGE TO RELOCATE THE FEED CISTERN AT A HIGHER LEVEL 2 4 3 2 4HE INDIRECT 3OLAR0OD HAS X MM PIPE STUB CONNECTIONS A v 30 DRAIN AND A MM SENSOR POCKET THAT CAN BE USED FOR CONTROLLING THE H...

Page 41: ...TALLATION AND SERVICING INSTRUCTIONS WHICH MUST BE READ AND FULLY COMPLIED WITH DVICE MUST BE OBTAINED FROM LEDHILL TECHNICAL DEPARTMENT ON ANY DISCREPANCIES OR PROBLEMS ENCOUNTERED IN MEETING THESE R...

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