Benchmark BAKER ATLAS AM5K Series User Manual Download Page 1

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AM5KA Measure Head

RevL Sep 2007

Page 1 of 50

AM5K COMBINED DEPTH/TENSION

MEASUREMENT DEVICE

BAKER ATLAS

AM5KA509 (CH – one encoder)
AM5KA517 (OH - Zone 2)
AM5KA518 (OH – two encoders)

CONTENTS
1.0 GENERAL
2.0 SYSTEM

DESCRIPTION

3.0 OPERATION
4.0 MAINTENANCE

AND

REPAIR

5.0 RECOMMENDED

SPARE

PARTS

6.0

DRAWINGS

AND PARTS LISTS

6.1

Measure

Head

Assembly

6.2

Magnetic

Mark

Detector

and

Cable

6.3

Load

Pin

and

Cable

6.4

Encoder

and

Cables

6.5

Backup

Odometer

7.0

CERTIFICATION

DOCUMENTATION

Summary of Contents for BAKER ATLAS AM5K Series

Page 1: ...OH Zone 2 AM5KA518 OH two encoders CONTENTS 1 0 GENERAL 2 0 SYSTEM DESCRIPTION 3 0 OPERATION 4 0 MAINTENANCE AND REPAIR 5 0 RECOMMENDED SPARE PARTS 6 0 DRAWINGS AND PARTS LISTS 6 1 Measure Head Assemb...

Page 2: ...mm Lightweight design with integral tension makes the device ideal for high angle rigups Device opens up to provide easy cable installation and removal by removing a single pin Includes both horizont...

Page 3: ...ve an accuracy of 3 m in 3000 m 10 ft in 10 000 ft With magnetic marks and accurate line stretch calculations an accuracy of 3 m in 3000 m 1 ft in 10 000 ft can be achieved The Kerr Hoistman s panel i...

Page 4: ...ION 3 1 SPOOLING ARM INSTALLATION OVERHEAD SPOOLING ARM Install the measuring head on to the spooling arm by using the top adapter mount assembly to mount to an overhead spooling arm The mount is desi...

Page 5: ...ly sit on the wireline If the mounting arrangement will not let the head travel up and down freely and if the cable puts a upward or downward force on the measuring head this force will cause an offse...

Page 6: ...Description Qty Required AM3KM124 HOUSING BRG FLANGE 40MM ASEP 2 EA AM3KM138 HUB GUIDE ASEP OH ARM 1 EA AM3KM139 HUB GUIDE INNER ASEP OH ARM 2 EA AM3KM140 SPACER GUIDE ASEP OH ARM 1 EA AM3KM141 PLATE...

Page 7: ...76P003 BEARING BRZ 375 ID X 500 OD 4 EA AM5KP022 BEARING BRZ FLANGED 3 4 ID 4 EA AM5KP011 WASHER 20MM FLAT SST 3 EA AMSLP060 SCREW 3 8 16 X 2 3 4 SOC HD SS 10 EA AM5KP075 CHAIN SASH 35 SST 28 IN AM5KM...

Page 8: ...shifting the red release handles Next remove the push pin and hinge the head open Lifting up on the wireline cable makes it easier to remove the push pin The cable can now be inserted or removed Close...

Page 9: ...ng pin A C clamp or a nylon ratchet strap can be used to remove the load 3 4 2 Install a C Clamp across the top and bottom frames as shown in the drawing below The ratchet strap can be installed in a...

Page 10: ...above the measure wheels Part number for the open hole wear plate is AM5KM034 Part number for the cased hole wear plate is AM5KM074 3 5 1 To remove the magnetic mark detector refer to item 12 of draw...

Page 11: ...ed bend angle of the cable refer to 3 6 1 3 6 4 The Load Pin and grooved tension wheel can be ordered from Kerr Measurement Systems Inc by part number AM5KA113 This kit includes the Load Pin Tension W...

Page 12: ...LE SIZE 1 00 15 32 and 472 1 10 7 16 1 42 5 16 1 48 9 32 1 68 1 4 1 88 7 32 Value for deep grooved tension wheel with standard load pin VALUES CABLE SIZE 2 15 490 2 30 484 2 40 472 2 Install line in m...

Page 13: ...d that the ball lock pushpin is secure Verify that the encoder electronic load pin and backup counter cable are installed and properly routed Verify that the depth system is working by turning the whe...

Page 14: ...194 mm in diameter with a 24 circumference 609 6 mm Inspect the tension wheel for signs of abnormal wear diameter changes or shaft and bearing play that could affect measurement accuracy It should be...

Page 15: ...AM5KA Measure Head RevL Sep 2007 Page 15 of 50...

Page 16: ...the bearing must first be removed Pull the wheel and shaft from the mount Reassemble in the opposite order The bearings item 56 should also be replaced at this time 4 4 2 ENCODER AND ENCODER COUPLING...

Page 17: ...crews and the pickup can then be removed The pickup must be properly oriented to work correctly The slot should be oriented to the top The top side is the encoder side Ensure that an o ring is inserte...

Page 18: ...AM5KA Measure Head RevL Sep 2007 Page 18 of 50 2 Use a screw driver to capture the end of the spring see photo 3 The end cap and the pin can now be removed see Photo...

Page 19: ...ull out sliding shaft 9 Remove the wheel assembly 10 Re assemble in reverse order 4 4 6 INSTALLING THE LOAD AXLE WHEEL 1 Insert the tension wheel into the frame Make sure the slotted hole in the tensi...

Page 20: ...AM5KA Measure Head RevL Sep 2007 Page 20 of 50 3 Insert a 3 16 x 1 2 long roll pin into the hole Do not use a longer roll pin as it will put the wheel into a bind...

Page 21: ...AM5KA Measure Head RevL Sep 2007 Page 21 of 50...

Page 22: ...vL Sep 2007 Page 22 of 50 4 Drive the roll pin flush Make sure that the wheel can freely slide up and down 5 Remove the bolt and install the load pin AFTER ASSEMBLY IS COMPLETE THE HEAD SHOULD BE CONF...

Page 23: ...01 AM5KP130 NOZZLE GREASE FITTNG FLUSH 1 NOTE 1 Heads manufactured before Nov 2002 required the shaft to be replaced when the measuring wheels were replaced All later model heads SN 5K0229 and after c...

Page 24: ...AM5KA Measure Head RevL Sep 2007 Page 24 of 50 6 0 DRAWINGS AND PARTS LISTS 6 1 MEASURE HEAD ASSEMBLY SIDE VIEW...

Page 25: ...AM5KA Measure Head RevL Sep 2007 Page 25 of 50 TOP VIEW...

Page 26: ...AM5KA Measure Head RevL Sep 2007 Page 26 of 50 FRONT VIEW...

Page 27: ...AM5KA Measure Head RevL Sep 2007 Page 27 of 50 REAR VIEW...

Page 28: ...RIZONTAL 1 2 SST 1 19 AM5KM013 SHAFT SPOOLING ROLLER 20MM 3 20 AM5KP023 BOLT SHOULDER 3 4 X 3 SST 1 21 AM5KP002 SPRING EXT 4 OAL 47 64 DIA SST 4 22 AM5KM001 WHEEL MEASURING 2FT 5 SPOKE 2 23 AM5KM141 A...

Page 29: ...2 SCREW 10 24 X 5 8 SOC HD SST 4 74 C276P331 SCREW 6 32 X 1 2 PHIL PAN SST 4 75 AM5KP117 SCREW 1 4 20 X 5 8 BTN HD SST 4 76 AM5KP038 SCREW 5 16 18 X 7 8 FH SOC SS 8 77 AM5KP039 SCREW 10 24 X 7 8 FH SO...

Page 30: ...30 of 50 97 AMS1P014 O RING 2 152 BUNA N ENC ADPTR 2 98 AM5KP071 O RING 2 141 BUNA N H25 ENCDR 2 99 AM5KP119 O RING 2 026 BUNA N MMD CONN 1 100 C276P042 O RING 2 016 BUNA N 1 BACKUP CONN 101 AM5KP130...

Page 31: ...ch from cable surface The signals are 5vdc A digital representation of the analog signal is provided It will output a voltage up to 1 5vdc 4 Performance a Operating temperature 40 to 120 f compensated...

Page 32: ...ETECTOR 1 EA 5 ACMU1P21 CONN MS3102E 20 27P 14 PIN RECEPT 1 EA 6 AM5KP119 O RING 2 026 BUNA N MMD CONN 1 1 4 X 1 3 8 X 1 16 1 EA 7 ACMU1P22 DUST CAP MS25D43 20DA 1 EA 8 AM5KP072 O RING 2 046 BUNA N MM...

Page 33: ...e 33 of 50 6 2 MAGNETIC MARK DETECTOR SPECIFICATION continued MARK DETECTOR CABLE AMS4A103 FOCUS ACMU2P21 CONN MS3106E 20 27S 1 EA AM5KP107 CONN KPT06J16 26P 1 EA AM5KP093 CABLE 20 8 40 DEG RATED 20 F...

Page 34: ...076 DUST CAP KPT8014C 1 EA To be able to run the Kerr measuring head on ECLIPS a small modification will need to be made to the unit The Kerr mark detector requires 15vdc 1 Run a wire from pin A or B...

Page 35: ...IFFERENTIAL EEx 45 AMS8P055 CONN KPT 02A16 8P 1 EA 46 AMS8P056 DUST CAP KPT81 16C 1 EA 93 C276P040 O RING 2 235 BUNA N L P LID 3 1 8 X 3 3 8 X 1 8 1 EA 94 AMS8P066 O RING 2 136 BUNA N L P HSG 1 98ID X...

Page 36: ...of 50 6 3 LOAD PIN continued LOAD PIN CABLE AMS8A023 AMS8P057 CONN KPT06A16 8S STR PLUG 1 EA LOAD PIN END AMS8P058 CONN KPT06A16 8P STR PLUG 1 EA UNIT END AMS4P245 CABLE 20 8 ALPHA 40 DEGREE RATED 20...

Page 37: ...DUST CAP MS3181 14C Specifications 512 or 780 Pulses per revolution dual disc 5 vdc power Differential Quadrature output A A not B B not AM5KP163 ENCODER H25D SS 512 780 ABC 4469 1 EA AM5KM073 COUPLI...

Page 38: ...Measure Head RevL Sep 2007 Page 38 of 50 Encoder Cable Drawing AMS8A027 1 AMS1P034 CONN KPT06A14 15S ENCODER 1 EA 2 AMS4P245 CABLE 20 8 ALPHA 45294 40 DEGREE RATED 20 FT 3 AMS1P032 CONN KPT06A14 15P...

Page 39: ...AM5KP034 DUST CAP KPT8110C CANNON SHELL SIZE 10 1 EA 51 AM5KP078 GASKET MS3112 SHELL SIZE 10 NEOPRENE 2 EA 74 AMS1P040 SCREW 6 32 X 3 8 PAN HD SST 4 EA AM5KA024 020 CABLE ASSY 1 AMS4P222 CABLE 20 4C 2...

Page 40: ...AM5KA Measure Head RevL Sep 2007 Page 40 of 50 7 0 CERTIFICATION DOCUMENTATION 7 1 MEASURING HEAD 7 1 1 ATEX Conformity Certificate...

Page 41: ...AM5KA Measure Head RevL Sep 2007 Page 41 of 50 7 1 2 ATEX Conformity Schedule...

Page 42: ...AM5KA Measure Head RevL Sep 2007 Page 42 of 50 7 2 ENCODER 7 2 1 ATEX Conformity Certificate...

Page 43: ...AM5KA Measure Head RevL Sep 2007 Page 43 of 50 7 2 2 ATEX Conformity Schedule...

Page 44: ...007 Page 44 of 50 7 2 3 AM5KA070 HI RESOLUTION ENCODER SPECIFICATIONS 512 780 Pulses per revolution Dual Resolution 5 15 vdc power Differential Quadrature output A A not B B not Pin Out A A B A C B D...

Page 45: ...AM5KA Measure Head RevL Sep 2007 Page 45 of 50 7 3 LOAD PIN 7 3 1 ATEX Conformity Certificate...

Page 46: ...AM5KA Measure Head RevL Sep 2007 Page 46 of 50 7 3 2 ATEX Conformity Schedule 5 3 3...

Page 47: ...s the load pin signals and provides a 1 5v differential output 0vdc 0lbs 1 5vdc 20 000 lbs Temperature stability 015 full scale deg F on zero 02 full scale deg F on output Accuracy Within 300 lbs or 3...

Page 48: ...AM5KA Measure Head RevL Sep 2007 Page 48 of 50 7 4 MAGNETIC MARK DETECTOR 7 4 1 ATEX Conformity Certificate...

Page 49: ...AM5KA Measure Head RevL Sep 2007 Page 49 of 50 7 4 2 ATEX Conformity Schedule...

Page 50: ...the analog signal is provided It will output a voltage up to 1 5vdc Operating temperature 40 to 120 f compensated and stable Storage temperature 60 to 180 f Magnetic mark detection at cable line spee...

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