Bench Dog Tools ProTop Standard RT400 Owner'S Manual Download Page 6

Page 6

Fence

bit

rotation

Fence

Fence

A classic trap resulting in a climb

cut. Always avoid this set-up!

This feed direction will

result in a climb cut because

the stock is trapped between

the fence and the router bit.

NO!

Proper feed direction

bit

rotation

Avoiding Fence Traps

Fence traps occur when the work piece is fully
"trapped" between the router bit and fence. Fence
traps pose two real concerns: the possibility of climb
feeding, and human exposure to the router bit. As
stated earlier, climb cutting should be avoided as loss
of control of the operation is a possibility!

The top drawing shows a classic trap to be avoided.
What appears as a normal feed direction (working
from right to left) is wrong, and will instead produce a
climb cut. Because the work piece is trapped it can
easily be pulled from one's grip and thrown with great
velocity. Feeding the stock from left to right will
eliminate the climb cut but not the danger. It will be
difficult to keep the stock tight against the fence as the
bit's rotation will thrust the stock away from the fence.
Also, your body will be dangerously exposed to the
spinning router bit. The bit guard will not protect you
against flying stock, nor guard against this level of
exposure.

The second drawing is not a trap, as long as the router
bit cuts only partially into the stock. In other words, the
router bit must not completely cut through the
workpiece. In this cut, the bit will grab and push the
stock toward the fence. This is good, as the fence will
control the workpiece better than your hands. Typical
dado cuts resemble this set-up, and are commonly
performed on router tables. If the dado is to be
widened with two (or more) passes, be careful not to
set a classic trap or climb cut.

OK for

dadoes

only

Not a trap as long as the router bit does not

cut all the way through the stock.

Here the feed direction is

correct because the router

bit does not cut all the way

through the stock.

Never Climb Cut!

!

Feed Direction

Operational Use Tips

routertop (top view)

workpiece

workpiece

workpiece

router bit rotation

Always feed the workpiece

against

the cutter

rotation, as shown. Feeding the workpiece

with

the cutter rotation is called "climb cutting". Climb
cutting is

very dangerous

, because the cutter will

grab the workpiece and thrust it the same direction
as the cutter rotation. Even small router bits will
overpower your ability to hold onto the workpiece
during a climb cut.

Do not use this router table until you understand
proper feed direction and bit rotation. If climb
cutting is still unclear, ask your retailer for help,
give us a call, or reference a book on router table
usage.

A typical set-up. Here, the fence is

partially covering the router bit.

Summary of Contents for ProTop Standard RT400

Page 1: ...able However this manual is not intended as an instructional manual for router table usage Please consult the widely available books magazines and classes on router table techniques Thank you for choosing Bench Dog 2004 Bench Dog Inc Read and understand the entire contents of this manual before attempting assembly or operation of this tool Inspect contents for shipping damage and shortages Report ...

Page 2: ...ined in the manual This page is not the sole source of safety information Retain the manual for future reference Refer to your router owner s manual for safety instructions regarding use of that tool This manual is not an instruction book on how to do woodworking with a power tool We encourage all woodworkers to continually seek improvement in their woodworking skills regardless of their craftsman...

Page 3: ...he 4 small 6 x 1 2 screws Use a Phillips screwdriver and install by hand Be careful not to over tighten the screws Do not use a power drill in this step The trim strips are purely decorative Position the trim strip as shown and drive the screws into the bottom of the routertop Trim strips mount into the bottom of the routertop Page 3 1 4 20 cross dowel Panel Panel Cross Dowel Bolt 3 Attach the rou...

Page 4: ...er Track 192 128 187 3 292 1 Top View Dimensions in mm inches Page 4 Skip step 4 if you purchased a Bench Dog ProTop Cabinet 5 1 4 20 x 2 phil flat head machine screw Routertop The cross dowel hole is 7 16 in diameter 9 16 deep Cross Dowel Cabinet Panel 1 5 8 Bolt 3 4 Locate the center of cross dowel hole 3 4 from top of panel as shown Drill the 5 16 diameter routertop mounting holes 1 5 8 deep as...

Page 5: ... plate firmly seated Readjust the plate flush if necessary Tighten the hold down screws before every use if necessary 9 1 4 20 x 1 phil flat head machine screw Router not included 6 6 Adjust miter gauge track to fit your miter gauge First test fit your miter gauge into the track If it s too tight squeeze the gib against the front wall of the miter track with a pair of Channel Locks use a shop towe...

Page 6: ... is not a trap as long as the router bit cuts only partially into the stock In other words the router bit must not completely cut through the workpiece In this cut the bit will grab and push the stock toward the fence This is good as the fence will control the workpiece better than your hands Typical dado cuts resemble this set up and are commonly performed on router tables If the dado is to be wi...

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