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Belling Built-In Electric with Microwave Oven Service Manual Download Page 76

THE PARTS ON THIS DRAWING ARE REPRESENTATIVE ONLY AND MAY VARY VISUALLY.

THIS DRAWING IS GENERIC AND PARTS SHOWN MAY NOT BE ON ALL MODELS.

FURNITURE MAIN OVEN

ALTERNATIVE SHELF GUIDES- KEY NUMBER FOR OPPOSITE HAND 421

427

749

422

422

422

410

421

411

967

Summary of Contents for Built-In Electric with Microwave Oven

Page 1: ...1 BELLING GAS B I SERVICE MANUAL...

Page 2: ...LIST BI 60G 49 54 PARTS LIST BI 60 LPG 55 60 PARTS LIST BI 90G 61 68 PARTS LIST BI 90 LPG 69 76 WIRING DIAGRAMS 77 78 REPAIR AND MAINTAINANCE DISASSEMBLY PROCEDURES 79 83 COMPONANT REMOVAL 84 91 TECHN...

Page 3: ...4 4 0 0 2 8 PRODUCT IDENTIFICATION CODE It is important that during all service calls the model and serial numbers are recorded on all paper work Appliance rating plate location The appliance rating...

Page 4: ...Users Guide Installation Handbook Belling Built In Gas AU...

Page 5: ...TS Introduction Before Using Safety Using the Grill Using the Ovens Cleaning Installation Technical Customer Care Please keep this handbook for future reference or for anyone else who may use the appl...

Page 6: ...trict rotation as our Customer care representatives become available Please ensure that you have the product s model no and serial no available when you call These can be found on the silver data labe...

Page 7: ...00 058 900 Glen Dimplex New Zealand Pty 38 Harris Road East Tamaki Auckland New Zealand Ph 09 274 8265 Fx 09 274 8472 IMPORTANT NOTICE Please note the cooling fan fitted to this appliance is an integr...

Page 8: ...on for a short while This will burn off any residues left from manufacturing There may be a smell which accompanies this process but this is nothing to worry about and is harmless It is recommend tha...

Page 9: ...ntrol knob has been switched off Do not spray aerosols in the vicinity of this appliance while it is in operation Do not store or use flammable liquids or items in the vicinity of this appliance Do no...

Page 10: ...l door open when the grill is on To turn off push in the control knob and turn it clockwise to the off position Detachable grill pan handle Place the handle over the edge of the grill pan at the narro...

Page 11: ...such as bacon sausages or steaks use a higher shelf position For thicker foods such as chops or chicken joint pieces use a middle to low shelf position The grill trivet inside the grill pan can be inv...

Page 12: ...grill doormust be fully open when the grill is used Preheating For best cooked results we recommend that you preheat the grill for about 3 minutes The cooling fan When the grill is switched on you wi...

Page 13: ...d by selecting a higher or lower shelf position For toasting and for grilling foods such as bacon sausages or steaks use a higher shelf position For thicker foods such as chops or chicken joint pieces...

Page 14: ...ople with sensitive skin We recommend that you hold the underneath of the oven door handle Preheating Always preheat the top oven for 15 minutes However if the main oven is being used at the same time...

Page 15: ...ned with the upstand at the rear of the oven and facing upwards The top oven shelf helps to ensure even baking in the top oven It has a rear deflector fitted to it and is not intended for use in the m...

Page 16: ...mes should be extended Dish Recommended gas mark Suggested shelf position Approxiamte cooking time preheated oven Scones Meringues 7 S slow setting top middle bottom 10 15 mins 2 3 hours Cakes Small c...

Page 17: ...or the recipe quantities Roast turkey Roasting turkey involves cooking two different types of meat the delicate light breast meat which must not be allowed to dry out and the darker leg meat which tak...

Page 18: ...tes When cooking stuffed meat or poultry calculate the cooking time from the total weight of the meat plus the stuffing For joints cooked in foil or covered roasters and for lidded casseroles add 5 mi...

Page 19: ...selected gas mark and is slightly higher towards the top of the oven and slightly lower towards the oven base These zones of heat can be useful as different dishes requiring different temperatures can...

Page 20: ...isked sponge Swiss roll Victoria sandwich 2 x 180mm 7 Genoese sponge Madeira 180mm 7 Gingerbread Semi rich fruit cake 205mm 8 Christmas cake 205mm 8 Dundee cake 205mm 8 5 5 6 4 4 3 3 2 or 3 1 or 2 3 m...

Page 21: ...ys use the correct size and shape of tin for the recipe quantities Roast turkey Roasting turkey involves cooking two different types of meat the delicate light breast meat which must not be allowed to...

Page 22: ...otes When cooking stuffed meat or poultry calculate the cooking time from the total weight of the meat plus the stuffing For joints cooked in foil or covered roasters and for lidded casseroles add 5 m...

Page 23: ...the time of day When the power is turned on to the appliance the time of day starts from 0 00 Press and release the minus and plus buttons simultaneously Set the time of day eg 2 00 with the and butt...

Page 24: ...A will flash on the left hand side of the display Use the Plus and Minus buttons to set the length of time you want to cook for 3 This must be done within 5 seconds or the time of day will show again...

Page 25: ...y taking care to avoid burning your hands Some foods are corrosive eg vinegar fruit juices and especially salt they can mark or damage the metal if they are left on the surface Baby oil can be used to...

Page 26: ...into small fragments to minimise the risk of injury Please take care when handling using or cleaning all glass panels as any damage to the surfaces or edges may result in the glass breaking without w...

Page 27: ...uctions for this appliance For installation in countries other than the UK the appliance must be connected in accordance with all local gas and electrical regulations In the Republic of Ireland Instal...

Page 28: ...p of the appliance but leave the appliance in the base tray packaging until you are ready to install it If this appliance is to be installed near to a corner where the adjacent cabinets run at right a...

Page 29: ...appliance below a worktop there must be a minimum ventilation area of 60cm2 below the appliance in either area 1 or 2 as indicated below There must be a 5mm gap between the front top edge of the oven...

Page 30: ...to be installed near to a corner where the adjacent cabinets run at right angles forward of the appliance there must be a gap of at least 90mm between the appliance and the cabinets to prevent overhea...

Page 31: ...the 6 No 8 x 12mm silver self tapping screws from the polythene bag and use them to fit one runner to each side of the appliance 2 Make sure they are the right way up as shown 3 Take one of the side...

Page 32: ...INSTALLATION INSTRUCTIONS 70CM Method 1 Without housing unit between 2 base units Shown with fixing kit 88 8 9 8 9...

Page 33: ...INSTALLATION INSTRUCTIONS 70CM Method 1 Without housing unit between 2 base units Shown without fixing kit 88 8 9...

Page 34: ...or remove the bottom shelf remove any cross rails and reposition brackets To fix the runners if required 1 Take the side trims hold it against the side of the base unit and use it to mark off the 687...

Page 35: ...INSTALLATION INSTRUCTIONS 70CM Method 2 Housing unit with internal height less than 710mm Shown with fixing kit 88 8 8 9 8...

Page 36: ...INSTALLATION INSTRUCTIONS 70CM Method 2 Housing unit with internal height less than 710mm Shown without fixing kit 88 8 8...

Page 37: ...2 When the false back is removed it is normally the case that the support shelf for the appliance leaves a gap between the back edge and the wall of approximately 80mm 3 If no gap occurs between the b...

Page 38: ...e appliance If this appliance is to be installed near to a corner where the adjacent cabinets run at right angles forward of the appliance there must be a gap of at least 90mm between the appliance an...

Page 39: ...TION INSTRUCTIONS 90CM Dimensions The appliance is designed to fit into a standard 600mm wide housing unit with minimum internal dimensions as shown Note All sizes are nominal some variation is to be...

Page 40: ...lexible connector The flexible connector shall be fitted such that it cannot come into contact with a moveable part of the housing unit eg drawer and does not pass through any space susceptible of bec...

Page 41: ...ral Brown live Typical example of a double pole fuse spur outlet As the colours of the wires in the mains lead for the appliance may not correspond with the coloured markings identifying the terminals...

Page 42: ...There are 4 black no 8 x 25mm long chipboard screws for securing appliance to cabinet Insert appliance into cabinet and secure open the oven door and screw the 4 screws through the holes in the front...

Page 43: ...front frame With the grill top oven door still open screw 2 screws through the holes in the front frame located under the grill compartment Close the grill top oven door Open the main oven door and sc...

Page 44: ...ort circuit polarity and resistance to earth must be carried out Oven Ignition Push in and turn the main oven control knob anti clockwise to the FULL ON position gas mark 9 The ignition system will sp...

Page 45: ...s Class 3 built in oven and grill Countries of destination GB Great Britain IE Ireland Electrical supply 220 240V 50Hz Warning This cooker must be earthed Gas Burner Nominal Rate On Injector Size Nat...

Page 46: ...in the oven and cover the food you are cooking wherever possible o Whenever you can cook wet foods at higher temperatures o Don t leave food in the oven to cool down Automatic cooking will normally p...

Page 47: ...lb with you Please remember that bulbs are not covered by your warranty No of Lamps Bulb location Oven Type Instructions 2 Side All Remove the oven shelves Grasp the lens cover on the light fitting an...

Page 48: ...Always check the instruction book before calling a service agent to make sure you have not missed anything Glen Dimplex Australia Pty Ltd Customer Care Tel Australia 1 300 556 816 New Zealand 09 274...

Page 49: ...06 FACIA MECH bi 60 g prog 1 0786 081544903 SOLENOID single sov RAA 03 KB 1 0917 082998700 TIMER LED143 ESK1351 018 1 073104002 MAIN DOOR MECH bi 60 1 0392 082945208 GLASS inner bi 60 main 1 0455 0829...

Page 50: ...THIS DRAWING ARE REPRESENTATIVE ONLY AND MAY VARY VISUALLY THIS DRAWING IS GENERIC AND PARTS SHOWN MAY NOT BE ON ALL MODELS EV MAIN DOOR BI DROP ALTERNATIVE HANDLE DESIGN 428 309 455 398 057 305 247...

Page 51: ......

Page 52: ...REPRESENTATIVE ONLY AND MAY VARY VISUALLY THIS DRAWING IS GENERIC AND PARTS SHOWN MAY NOT BE ON ALL MODELS BUILT IN 60 70 90 FASCIAS 600 900 FASCIAS 720 FASCIAS 574 916 917 810 113 525 786 A003 322 32...

Page 53: ...REPRESENTATIVE ONLY AND MAY VARY VISUALLY THIS DRAWING IS GENERIC AND PARTS SHOWN MAY NOT BE ON ALL MODELS EV_OVEN_MAIN_G 514 567 881 736 912 705 544 791 786 108 467 734 287 792 280 507 499 178 558 90...

Page 54: ...ARE REPRESENTATIVE ONLY AND MAY VARY VISUALLY THIS DRAWING IS GENERIC AND PARTS SHOWN MAY NOT BE ON ALL MODELS FURNITURE MAIN OVEN ALTERNATIVE SHELF GUIDES KEY NUMBER FOR OPPOSITE HAND 421 427 749 42...

Page 55: ...MECH bi 60 g prog 1 0786 081544903 SOLENOID single sov RAA 03 KB 1 0917 082998700 TIMER LED143 ESK1351 018 1 073104002 MAIN DOOR MECH bi 60 1 0392 082945208 GLASS inner bi 60 main 1 0455 082970801 HI...

Page 56: ...THIS DRAWING ARE REPRESENTATIVE ONLY AND MAY VARY VISUALLY THIS DRAWING IS GENERIC AND PARTS SHOWN MAY NOT BE ON ALL MODELS EV MAIN DOOR BI DROP ALTERNATIVE HANDLE DESIGN 428 309 455 398 057 305 247...

Page 57: ......

Page 58: ...REPRESENTATIVE ONLY AND MAY VARY VISUALLY THIS DRAWING IS GENERIC AND PARTS SHOWN MAY NOT BE ON ALL MODELS BUILT IN 60 70 90 FASCIAS 600 900 FASCIAS 720 FASCIAS 574 916 917 810 113 525 786 A003 322 32...

Page 59: ...REPRESENTATIVE ONLY AND MAY VARY VISUALLY THIS DRAWING IS GENERIC AND PARTS SHOWN MAY NOT BE ON ALL MODELS EV_OVEN_MAIN_G 514 567 881 736 912 705 544 791 786 108 467 734 287 792 280 507 499 178 558 90...

Page 60: ...ARE REPRESENTATIVE ONLY AND MAY VARY VISUALLY THIS DRAWING IS GENERIC AND PARTS SHOWN MAY NOT BE ON ALL MODELS FURNITURE MAIN OVEN ALTERNATIVE SHELF GUIDES KEY NUMBER FOR OPPOSITE HAND 421 427 749 42...

Page 61: ...BURNER oven assy t couple to 1 0108 081586001 BUSH cavity support 2 0287 082971400 Element gr single 20 35720 000 1 0467 082852416 HOLDER phial 180mm 1 0544 926016900 LAMP assy oven 1 0589 612818334...

Page 62: ...9812 HANDLE door be 60 sta 1 073106010 TOP DOOR AES bi 90 be g sta 1 0057 083006000 BRACKET door handle 2 0256 013014900 DOOR assy 90bi be top gas sta 1 0305 082849100 ENDCAP set LH RH Blk 1 0428 7029...

Page 63: ...ARE REPRESENTATIVE ONLY AND MAY VARY VISUALLY THIS DRAWING IS GENERIC AND PARTS SHOWN MAY NOT BE ON ALL MODELS FURNITURE TOP OVEN ALTERNATIVE SHELF GUIDES KEY NUMBER FOR OPPOSITE HAND 420 410 427 967...

Page 64: ...N THIS DRAWING ARE REPRESENTATIVE ONLY AND MAY VARY VISUALLY THIS DRAWING IS GENERIC AND PARTS SHOWN MAY NOT BE ON ALL MODELS EV TOP DOOR BI DROP ALTERNATIVE HANDLE DESIGN 256 428 309 057 305 454 397...

Page 65: ...THIS DRAWING ARE REPRESENTATIVE ONLY AND MAY VARY VISUALLY THIS DRAWING IS GENERIC AND PARTS SHOWN MAY NOT BE ON ALL MODELS EV MAIN DOOR BI DROP ALTERNATIVE HANDLE DESIGN 428 309 455 398 057 305 247...

Page 66: ......

Page 67: ...REPRESENTATIVE ONLY AND MAY VARY VISUALLY THIS DRAWING IS GENERIC AND PARTS SHOWN MAY NOT BE ON ALL MODELS BUILT IN 60 70 90 FASCIAS 600 900 FASCIAS 720 FASCIAS 574 916 917 810 113 525 786 A003 322 32...

Page 68: ...ARE REPRESENTATIVE ONLY AND MAY VARY VISUALLY THIS DRAWING IS GENERIC AND PARTS SHOWN MAY NOT BE ON ALL MODELS FURNITURE MAIN OVEN ALTERNATIVE SHELF GUIDES KEY NUMBER FOR OPPOSITE HAND 421 427 749 42...

Page 69: ...605 BURNER oven assy t couple to 1 0108 081586001 BUSH cavity support 2 0287 082971400 Element gr single 20 35720 000 1 0467 082852416 HOLDER phial 180mm 1 0544 926016900 LAMP assy oven 1 0589 6128183...

Page 70: ...12 HANDLE door be 60 sta 1 073106010 TOP DOOR AES bi 90 be g sta 1 0057 083006000 BRACKET door handle 2 0256 013014900 DOOR assy 90bi be top gas sta 1 0305 082849100 ENDCAP set LH RH Blk 1 0428 702989...

Page 71: ...ARE REPRESENTATIVE ONLY AND MAY VARY VISUALLY THIS DRAWING IS GENERIC AND PARTS SHOWN MAY NOT BE ON ALL MODELS FURNITURE TOP OVEN ALTERNATIVE SHELF GUIDES KEY NUMBER FOR OPPOSITE HAND 420 410 427 967...

Page 72: ...N THIS DRAWING ARE REPRESENTATIVE ONLY AND MAY VARY VISUALLY THIS DRAWING IS GENERIC AND PARTS SHOWN MAY NOT BE ON ALL MODELS EV TOP DOOR BI DROP ALTERNATIVE HANDLE DESIGN 256 428 309 057 305 454 397...

Page 73: ...THIS DRAWING ARE REPRESENTATIVE ONLY AND MAY VARY VISUALLY THIS DRAWING IS GENERIC AND PARTS SHOWN MAY NOT BE ON ALL MODELS EV MAIN DOOR BI DROP ALTERNATIVE HANDLE DESIGN 428 309 455 398 057 305 247...

Page 74: ......

Page 75: ...REPRESENTATIVE ONLY AND MAY VARY VISUALLY THIS DRAWING IS GENERIC AND PARTS SHOWN MAY NOT BE ON ALL MODELS BUILT IN 60 70 90 FASCIAS 600 900 FASCIAS 720 FASCIAS 574 916 917 810 113 525 786 A003 322 32...

Page 76: ...ARE REPRESENTATIVE ONLY AND MAY VARY VISUALLY THIS DRAWING IS GENERIC AND PARTS SHOWN MAY NOT BE ON ALL MODELS FURNITURE MAIN OVEN ALTERNATIVE SHELF GUIDES KEY NUMBER FOR OPPOSITE HAND 421 427 749 42...

Page 77: ...CUTOUT I P 2 I P 3 O P L N I P 1 MAINS INLET TERMINAL BLOCK OVEN LAMP Bn Bn 308 125 310 552 L1 N Bk Bk Gn 159 Bu W Bk Bu Gn Bn Bn Gn Bk 310 W Bk Bu W Bu Bu Bn Bu 464 GRILL T OVEN MICROSWITCH C NC NO...

Page 78: ...n Bu Bu Bu Bk Bk w w w Gn Gn Bn Bk Bk 125 309 310 310 309 40 20 19 01 2010 20 436 5 GRILL T OVEN ROTARY SWITCH C NC NO 338 GRILL ELEMENT Or Or Or Gn Bk 309 309 310 Gn Gn Gn 32 32 32 32 511 Bk Bk 5 R R...

Page 79: ...1 B BELLING GAS BUILT IN REPAIR AND MAINTAINANCE PROCEDURES...

Page 80: ...2 IMPORTANT BEFORE CARRYING OUT ANY SERVICING WORK ALWAYS DISCONNECT FROM THE ELECTRICAL SUPPLY...

Page 81: ...SLIDE THE DOOR UPWARDS OUT OF THE HINGES 2 REMOVING THE TOP OVEN DOOR REMOVE THE 2 SCREWS FROM THE DOOR EXTUSIONS AS SHOWN PUT THE DOOR IN THE REST POSITION AND PULL THE DOOR UPWARDS AWAY FROM THE AP...

Page 82: ...SIDE PULL FACIAAWAY TO REMOVE FULLY DISCONNECT THE WIRING TO THE TIMER 4 REMOVING THE DOOR SEALS THE DOOR SEAL IS REMOVED BY JUST PULLING IT IS SECURED IN THE GAP BETWEEN THE CAVITY AND FRONFRAME AND...

Page 83: ...M THE REAR PANEL 14 IN TOTAL REMOVE THE REAR SERVICE PANEL TAKE CARE AS THE COOLING FAN WIRES NEED TO BE DISCONNECTED TO REMOVE THE PANEL FULLY NOTE THE SIDE PANELS ON ALL B I PRODUCTS CANNOT BE REMOV...

Page 84: ...TIMER FOLLOW STEP E REMOVAL OF FACIA PANEL REMOVE 4X SECURING SCREWS TORX REMOVE TIMER FROM FACIA B THERMOSTATS FOLLOW STEPS 3 5 AND REMOVE THE FACIA PANEL AND REAR SERVICE PANEL REMOVE THE LICON M S...

Page 85: ...THERMOSTATS REMOVE THE 4 SCREWS FROM THE INNER FACIA TO RELEASE THE COMPLETE GAS RAIL RELEASING THE GAS RAIL FRON THE BRACKET AT THE REAR ACCESS TO THE 2 SECURING SCREWS CAN NOW BE OBTAINED WHEN REPL...

Page 86: ...CLIPS AS SHOWN D GRILL ELEMENT FOLLOW STEP 5 AND REMOVE REAR SERVICE PANEL DISCONNECT WIRES REMOVE GRILL ELEMENT GUARD BY LOOSENING 2 HIDDEN SCREWS POSITIONS INDICATED AND SLIDING OFF REMOVE THE 2 SC...

Page 87: ...SHIELD BY LOOSENING THE SCREW AS SHOWN SLIDE AWAY THE BURNER SHIELD REMOVE THE THERMOCOUPLE FROM THE BURNER ASSY BY RE MOVEING THE SECURING NUT AND PULLING OUT FRON THE BURNER DISCONNECT THE BUNDY TUB...

Page 88: ...REPLACED BY REMOVING 1X SCREW AS SHOWN REMOVE THE 2 SCREWS SECURING THE BURNER ASSY IN THE CAVITY THE BURNER CAN NOW BE REMOVED BY PULLING INTO THE CAVITY REMEMBER TO DISCONNECT THE ELECTRODE LEAD BEF...

Page 89: ...LOW STEP 5 AND REMOVE THE REAR SERVICE PANEL DISCONNECT WIRING DISCONNECT BOTH GAS CONNEC TIONS AND REMOVE FOLLOW STEP 5 AND REMOVE THE REAR SERVICE PANEL RELEASE THE PCB FROM THE HOLDING CLIPS DISCON...

Page 90: ...ION GENERATOR FROM THE REAR OF THE APPLIANCE I HINGES REMOVE THE 2X SCREWS AS SHOWN AND PULL THE HINGES OUT OF THE FRONTFRAME WHEN REPLACING IT IS IMPORTANT THAT THE EXACT SAME HINGE IS REPLACED AS TH...

Page 91: ...THE 4 X SCREWS AND RE MOVE THE COOLING FAN K MAIN OVEN LIGHT FITTING FOLLOW STEP 5 REMOVING REAR SERVICE PANEL REMOVE GLASS LAMP COVER BY UNSCREWING REMOVE THE EARTH LEAD RELEASE 4 XCLIPS HOLDING LIGH...

Page 92: ...14 TECHNICAL SPECIFICATIONS NOMINAL RESISTANCES AT 20oC 5 0 17 Z 22 1 1 N THERMAL CUT OUTS REAR L100 C...

Page 93: ...15 BELLING GAS BUILT IN FAULTFINDING GUIDES...

Page 94: ...vise customer on setting the timer Does ignition start Can the customer smell gas in the oven Can the customer smell gas in the oven Replace micro switch Possible solenoid fault Replace Spark generato...

Page 95: ...n grill send engineer and top oven thermostat Does oven ignition spark Can the customer smell gas in the oven Can the customer smell gas in the oven Replace micro switch replace Spark generator Possib...

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