Bellfires BCC-19 Installation Manual Download Page 17

How to determine if alternate floor protection materials are acceptable.

All floor protection materials must be non-combustible (i.e., metals, brick, stone, mineral fiber boards, etc.). Any organic
materials (i.e., plastics, wood, paper products, etc.,) are combustible and must not be used. The floor protector specified
may include some form of thermal designation such as R value (thermal resistance), k-factor (thermal conductivity), or
C-factor (thermal conductance).

Procedure:

1)

Convert specification to R-value:
i. 

R-value given–no conversion needed.

ii. 

K-factor is given with a required thickness (T) in inches: R = 1/k x T

iii. 

C-factor is given:

R = 1/C

2)

Determine the R-value of the proposed alternate floor protector.
i.

Use the formuli in step (1) to convert values not expressed as “R”.

ii.

For multiple layers, add R-values of each layer to determine overall R-value.

3)

If the overall R-value of the system is greater than the R-value of the specified floor protector, the alternate is 
acceptable.

EXAMPLE:

The specified floor protector should be

w

thick material with a k factor of 0.84. The proposed alternate is 

4” brick with a C-factor of 1.25 over 8” mineral board with a k-factor of .29.

Step (a):

Use formula above to convert specification to R-value.

R = 1/k x T = 1/ .84 x .75 = .893

Step (b):

Calculate R of proposed system.
4” brick of C = 1.25, therefore Rbrick = 1/C = 1/1.25 = .80
8” mineral board of k = .29, therefore Rmin. Bd. = 1/.29 x .125 = .431
Total R = Rmineral board = .8 = .431 = 1.231

Step (c): 

Compare proposed system R of 1.231 to specified R of .893. Since proposed system R is greater than 
required, the system is acceptable.

Definitions:

Thermal conductance = C = 

Btu   

=

W

(hr)(ft2)(0F)

(m2)(0K)

Thermal conductivity = k =     (Btu)(in)     =          W       =         Btu

(hr)(ft2)(0F)          (m)(0K)

(hr)(ft)(0F)

Thermal resistance = R =      (ft2)(hr)(0F)    =

(m2)(0K)

Btu

W

Bellfires® BCC

17

Material

Insulboard 300™
Insulboard 230™
Insulboard 180™
Common brick
Cement mortar
Marble
Limestone
Ceramic Tile

(Btu)(in)

(hr)(ft

2

)(

0

F)  

Typical materials that might be 

substituted for hearth extensions

k in.

.458
.43
.34

5.00
5.00

11.00

6.5

12.5

Summary of Contents for BCC-19

Page 1: ...nce Models BCC 28 Tall BCC 28 BCC 21 Tall BCC 21 BCC 19 SLEEPY HOLLOW CHIMNEY SUPPLY LTD 85 Emjay Blvd Brentwood New York 11717 1 800 553 5322 FAX 631 231 2364 www sleepyhollowsupply com www bellfires...

Page 2: ...tory built fireplace in the homeowner s community It is the responsibility of the installer to 1 obtain a building permit for installation of a Bellfires BCC 28 fireplace before construction begins an...

Page 3: ...ions Dimensions 10 BCC 28 Steps to Installation 11 Layout 12 13 Bird s Eye View Dimensions 13 BCC 28 Assembly Chimney Installation 14 27 BCC 28 Hearth Extensions 16 17 BCC 28 HT Chimneys 24 BCC 28 Spi...

Page 4: ...Bellfires BCC 4 BCC 19 BCC 21 and BCC 28...

Page 5: ...War Since then it has been further developed by using more mod ern aerodynamic concepts and thermal insulation techniques to improve the design Sleepy Hollow Chimney Supply has optimized the Bellfires...

Page 6: ...d Steel Base Comes All ready insulated Assembled 20 Ga Galvanized Wood Floor Protector Supplied Part 6 Pre Cut Cera Foil Wood Floor Insulated Blanket Supplied Part 5 Three Hammer Drive Pins Supplied P...

Page 7: ...Refractory Flares supplied Parts 10a 10b Two Piece Refractory Hearth supplied Parts 11a 11b One Bag of Perlite for Model BCC 21 supplied Two Bags of Perlite for Model BCC 28 supplied Part 16 One can...

Page 8: ...l Cable Part 22 1 Bracket Part 23 2 Hammer Drive Pins Part 24 1 Stainless Steel Sash Chain Part 25 1 Stainless Steel Ring attach to chain Part 26 1 Stainless Steel Clamp attach to cable You need Ladde...

Page 9: ...at or above 40 feet according to the chimney manufac turer s resupport specifications G Minimum chimney height from the top of the firebox to the top of the chimney must be 10 feet H The chimney must...

Page 10: ...umina castable refractory 3 thick stainless steel fiber reinforced SMOKE CHAMBER Advanced reinforced design 3000 70 High alumina castable refractory 3 thick stainless steel fiber reinforced THERMAL IN...

Page 11: ...Bellfires BCC 11 Steps to a Bellfires BCC Installation LAYOUT 1 ASSEMBLY CHIMNEY INSTALLATION 2 FRAME 3 FINISH 4...

Page 12: ...nal location The Bellfires BCC 28 must be installed on a flat hard level surface such as a wood floor or raised platform CAUTION The BCC must not be installed on carpet ing vinyl or soft surface mater...

Page 13: ...s determined the floor wall and ceiling should be marked for cuts and framing rechecked and any reframing at the ceil ing and rafters can be done Plans for framing the enclosure should be thor oughly...

Page 14: ...merican fireplace firebox that is notoriously inefficient Unlike them Bellfires BCCs use the same highly efficient refractory firebox used in all the Bellfires masonry mod els from restoration designs...

Page 15: ...in front of the fireplace is combustible extend excess width of the galvanized metal floor protection forward two 2 inches 50mm creating an ember guard at front edge of hearth and fireplace facing Se...

Page 16: ...rom durable non combustible materi als such as brick tile slate etc Ember Guards In many areas ember guards are known as metal seal ing strips or sheet metal bridges Their function is critical in pre...

Page 17: ...an the R value of the specified floor protector the alternate is acceptable EXAMPLE The specified floor protector should be w thick material with a k factor of 0 84 The proposed alternate is 4 brick w...

Page 18: ...cut Hollow Blanket Part 7 Center Bellfires refractory firebox Part 8 into shell enclosure 18 3 Place side flare panels Parts 9a 9b in place on either side of firebox striving for a tight flare joint S...

Page 19: ...Bellfires BCC 19 Spray adhesive glue on top of firebox and flare edges 19 1 Place insulation gasket Part 12 on top of firebox edge and flares 19 2 19 3 19 1 19 2 19 3...

Page 20: ...20 3 Using provided spray glue position supplied Hollow Wool Thermal Insulating Blanket Part 7 around rear of Masonry Rumford Dome 20 4 Important Installation Reminder To insure that flame and smoke...

Page 21: ...hermal Insulating Blanket around rear of Masonry Turbo 21 2 Bring both ends of Hollow Wool blanket together and use short strips of Cera Foil Metal Seam tape to hold ends together Insulating blankets...

Page 22: ...d and install hammer pins Part 17 as indi cated 22 2 22 3 Make sure the Cera Foil fibre blanket is tight against the refractory compo nents and then pour Perlite infill behind the blanket to fill the...

Page 23: ...hell is covered Replace the BCC top lid enclosure and reinstall sheet metal screws to hold it in place 23 2 Place stainless steel slip connector Part 20 into 8 204mm refractory Turbo opening Place fir...

Page 24: ...oist areas and to install all proper firestop spacer assemblies WARNING WHEN INSTALLING THIS FIREPLACE WITH A CHASE ABOVE THE ROOF REFER TO THE CHIMNEY MANUFACTURER S INSTRUCTIONS FOR CHASE CONSTRUCTI...

Page 25: ...of the Spider Damper 25 2 The installer must go to the roof and place the Spider Drop in Damper inside the top section of the type HT chimney until handles of damper don t go any further down 25 3 25...

Page 26: ...r by pulling cable until slight tension is felt 26 3 Cut stainless steel wire about 12 inch lower than the horizontal bar of bracket 26 4 Take opposite end to ring of stainless steel chain and slide i...

Page 27: ...Bellfires BCC 27 Finish chimney installation by attaching the proper chimney cap and chimney roof braces The Bellfires BCC Tall and Standard are now ready to be framed...

Page 28: ...be non combustible 3 The gap between the refractory smoke dome and the metal shrouding at the opening top must be closed using ceramic insulation and Super Cement or otherwise closed using a metal shi...

Page 29: ...Bellfires BCC 29...

Page 30: ...all construction must be entirely non combustible Options include traditional brick or stone facewalls providing the proper supports and fram ing to carry such loads is built Other possibilities inclu...

Page 31: ...imum of four on top of the hot coals lay the bottom two horizontally The top two a little short er in length place front to back approximately 3 inch es apart creating a throat The greatest volume of...

Page 32: ...als Chimney Maintenance CREOSOTE Formation and Need for Removal When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote v...

Page 33: ...s not operated in accordance with the oper ation instructions provided at time of purchase and outlined below or if the unit has been removed from the place in which it was originally installed D Hair...

Page 34: ......

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