Bell and Gossett ecocirc 19-16 Instruction Manual Download Page 9 | Manualshive

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CAUTION: Radiation Hazard

Do NOT send the product to Xylem if it has been exposed to
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Recycling guidelines

Always follow local laws and regulations regarding recycling.

1 Introduction and Safety

ecocirc

®

19-16 INSTRUCTION MANUAL

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Summary of Contents for ecocirc 19-16

Page 1: ...INSTRUCTION MANUAL P2003557 Rev A ecocirc 19 16 ...

Page 2: ......

Page 3: ...y requirements 13 4 1 1 Pump location 13 4 2 Piping requirements 14 4 3 Electrical requirements 14 4 4 Pump installation requirements 15 4 5 Electrical installation 16 4 5 1 Precautions 16 4 5 2 Connect the wires 16 5 Operation 18 5 1 Preparation for startup 18 5 2 Modes of operation 18 5 3 Switch between standard operating modes 18 5 4 Standby mode 19 5 5 Activate the air purge function 19 5 6 Ty...

Page 4: ...7 3 Excessive ambient temperature 21 8 Appendix 22 8 1 Appendix 22 9 Product warranty 26 Table of Contents 2 ecocirc 19 16 INSTRUCTION MANUAL ...

Page 5: ...ety precautions to prevent physical injury Operating installing or maintaining the unit in any way that is not covered in this manual could cause death serious personal injury or damage to the equipment This includes any modification to the equipment or use of parts not provided by Xylem If there is a question regarding the intended use of the equipment please contact a Xylem representative before...

Page 6: ...erious injury WARNING A hazardous situation which if not avoided could result in death or serious injury CAUTION A hazardous situation which if not avoided could result in minor or moderate injury NOTICE Notices are used when there is a risk of equipment damage or decreased performance but not personal injury Special symbols Some hazard categories have specific symbols as shown in the following ta...

Page 7: ...d kit Safety devices NOTICE Never operate a unit unless safety devices are installed Also see specific information about safety devices in other chapters of this manual Electrical connections Electrical connections must be made by certified electricians in compliance with all international national state and local regulations For more information about requirements see sections dealing specificall...

Page 8: ...p Do not open any vent or drain valve or remove any plugs while the system is pressurized Make sure that the pump is isolated from the system and that pressure is relieved before you disassemble the pump remove plugs or disconnect piping Never operate a pump without a properly installed coupling guard Wash the skin and eyes Follow these procedures for chemicals or hazardous fluids that have come i...

Page 9: ... Xylem if it has been exposed to nuclear radiation unless Xylem has been informed and appropriate actions have been agreed upon Recycling guidelines Always follow local laws and regulations regarding recycling 1 Introduction and Safety ecocirc 19 16 INSTRUCTION MANUAL 7 ...

Page 10: ...butor make a claim directly to the distributor 2 1 2 Inspect the unit 1 Remove packing materials from the product Dispose of all packing materials in accordance with local regulations 2 Inspect the product to determine if any parts have been damaged or are missing 3 If applicable unfasten the product by removing any screws bolts or straps For your personal safety be careful when you handle nails a...

Page 11: ...ning This product contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm Intended applications The product is intended for the following applications Hot water heating systems Chilled water applications Heat pumps Solar systems Industrial water circulation and potable water 3 2 Nomenclature ecocirc 19 16 Series name Maximum head 19 ft 6 m M...

Page 12: ... bar Maximum ambient temperature 104 F 40 C Permitted temperature range of pumped fluid 14 F to 203 F 10 C to 95 C Permitted pumping media Water in potable and domestic water applications Water glycol mixtures up to 50 in chilled water applications For domestic hot water applications the maximum fluid temperature is 185 F 85 C For chilled water applications the fluid must not freeze To avoid conde...

Page 13: ...2 14 H kPa 0 10 20 30 40 50 60 7 1 2 3 4 6 5 Figure 1 Proportional pressure factory default Q m3 h 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 H m 0 1 2 3 4 5 6 7 Q US gpm 0 2 4 6 8 10 12 14 16 H ft 0 5 10 15 20 Q Imp gpm 0 2 4 6 8 10 12 14 H kPa 0 10 20 30 40 50 60 7 1 2 3 4 6 5 Figure 2 Constant pressure 3 Product Description ecocirc 19 16 INSTRUCTION MANUAL 11 ...

Page 14: ... US gpm 0 2 4 6 8 10 12 14 16 H ft 0 5 10 15 20 Q Imp gpm 0 2 4 6 8 10 12 14 H kPa 0 10 20 30 40 50 60 7 1 2 3 4 6 5 Figure 3 Constant speed Dimensions and weight See Figure 4 Dimensions and weight on page 22 3 Product Description 12 ecocirc 19 16 INSTRUCTION MANUAL ...

Page 15: ... installation area is protected from any fluid leaks or flooding If possible place the pump slightly higher than the floor level Provide shut off valves on the suction and discharge sides of the pump The relative humidity of the ambient air must be less than 95 non condensing This pump is suitable for indoor use only These pumps are electronically thermally overload protected CAUTION CAUTION PROPE...

Page 16: ... flanges match the bolt holes in the pipe flanges Do not attempt to spring the suction or discharge lines in position This may result in unwanted stress in the pump body flange connections and piping The code for pressure piping ANSI B31 1 lists many types of supports available for various applications Install the check valve The discharge nozzle is machined to accept a 1 Noryl check valve If a ch...

Page 17: ...TICE The electrical supply must match the electrical rating of the pump Improper combination could fail to guarantee protection of the unit Check that the following requirements are met The control panel circuit breaker is sized properly to protect the pump against short circuit These pumps are electronically thermally overload protected No additional overload protection is required The motor chec...

Page 18: ...ounded grounding type receptacle This warning applies to pumps fitted with flexible cord connections Electrical Grounding Hazard Adequate electrical grounding is required for the safe operation of B G pumps The use of grounded metal conduit assures this requirement If the means of connection to the supply connection box wiring compartment is other than grounded metal conduit ground the pump back t...

Page 19: ...he ground wire to one of the ground screws inside the conduit box 4 Make sure that the electrical connections are tightly secured before replacing the motor cover 4 Installation ecocirc 19 16 INSTRUCTION MANUAL 17 ...

Page 20: ...lly decreases its speed at low flow thus providing energy savings This mode is the default setting Constant pressure CP Turn the knob to any position between 1 and 7 with 7 being the highest to set the speed of the pump The preset pressure remains constant independent of the flow Constant speed CS Turn the knob to any position between 1 and 7 with 7 being the fastest to set the speed of the pump T...

Page 21: ...e and return to a standard mode before completion turn the knob to the middle position and then to the highest position in one second 5 6 Typical speed settings The typical speed settings are derived from hydraulic calculations of the heating system If those calculations are not available then the following speed settings can be used as approximate values Standard single family home Approximately ...

Page 22: ...ow the pump suction level 2 Loosen and remove the screws with an allen key 3 Pull the motor out of the pump housing Residual water may leak out of the motor cavity Protect the pump s electrical connections from getting wet 4 Pull the rotor impeller upwards by hand and remove it The pump body can be left connected to the system 5 Clean any foreign objects or impurities and reinsert the rotor impell...

Page 23: ...or foreign objects blocking the pump rotor See Disassemble the pump on page 20 Offset error 0 4 sec off 0 2 sec on 0 4 sec off 0 4 sec on mode dependent color Electronics board is defective Non serviceable 7 2 The pump is noisy Description Reason Action The pump is making a loud noise The pump is not thoroughly vented See Preparation for startup on page 18 There are foreign objects in the pump See...

Page 24: ...Appendix G B A E F C D Figure 4 Dimensions and weight A 6 38 162 mm E 6 09 154 mm B 3 54 90 mm F 7 4 188 mm C 3 15 80 mm G 3 74 95 mm D 0 47 12 mm Weight 5 95 lb 2 70 kg 8 Appendix 22 ecocirc 19 16 INSTRUCTION MANUAL ...

Page 25: ...rts 1 Connection hole for the supply cable 2 Pump motor 3 Union ring 4 O ring 5 Impeller rotor 6 Pump housing 7 Adjustable selector knob with built in LED 8 Fixing screws 9 Check valve 8 Appendix ecocirc 19 16 INSTRUCTION MANUAL 23 ...

Page 26: ...1 1 2 3 Figure 6 Electrical connections 1 Ground 2 Line 3 Neutral 8 Appendix 24 ecocirc 19 16 INSTRUCTION MANUAL ...

Page 27: ...3 1 4 2 Figure 7 Maintenance 1 Disconnect power cable 2 Remove screws 3 Disconnect union ring 4 Remove impeller rotor 8 Appendix ecocirc 19 16 INSTRUCTION MANUAL 25 ...

Page 28: ... or replacement Buyer s failure to comply with Seller s repair or replacement directions shall terminate Seller s obligations under this Warranty and render the Warranty void Any parts repaired or replaced under the Warranty are warranted only for the balance of the warranty period on the parts that were repaired or replaced Seller shall have no warranty obligations to Buyer with respect to any pr...

Page 29: ...including but not limited to service costs shipping fees and expenses Seller shall have sole discretion as to the method or means of repair or replacement Buyer s failure to comply with Seller s repair or replacement directions shall terminate Seller s obligations under this Warranty and render this Warranty void Any parts repaired or replaced under the Warranty are warranted only for the balance ...

Page 30: ...ED TO LOSS OF PROFIT LOSS OF ANTICIPATED SAVINGS OR REVENUE LOSS OF INCOME LOSS OF BUSINESS LOSS OF PRODUCTION LOSS OF OPPORTUNITY OR LOSS OF REPUTATION Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you Some states do not allow the exclusion or limitation of incidental or consequential damages so the above exclusions may not app...

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Page 32: ...ta analytics for water gas and electric utilities to its portfolio of solutions In more than 150 countries we have strong long standing relationships with customers who know us for our powerful combination of leading product brands and applications expertise with a strong focus on developing comprehensive sustainable solutions For more information on how Xylem can help you go to www xylem com Xyle...

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