Belanger Top Wheel Mix & Match Owner'S Manual Download Page 43 | Manualshive

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TOP WHEEL

Mix and Match

1MANUL749

Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681

39

Installation

Counterweight Installation

Things to Know

The  counterweights  are  used  to  off-set  the  weight  of  the  cleaning  material  and  the
motor/gearbox assembly. Since the motor/gearbox assembly is typically on the driver side, there
will  be  more  weights  added  to  that  side  to  prevent  torque  motion  during  operation  or  when
making contact with the positive stops.

The fewer counterweights used, the more weight (penetration) will be applied to the vehicle
surface during operation. Below are examples of typical configurations.

Counterweight Configuration

Use the following charts to determine the proper counterweight configuration to suit your
washing preference.

Electric Drive with Brush

Electric Drive with

Neo-

Tex™

Hydraulic Drive with

Brush

Driver Side

Passenger

Side

Driver Side

Passenger

Side

Driver Side

Passenger

Side

50# (22.7 kg)

3

2

3

1

3

1

25# (11.3 kg)

1

1

0

1

0

1

10# (4.5 kg)

0

0

0

0

0

0

Bolt Length

6”

(15.2 cm)

5”

(12.7 cm)

5”

(12.7 cm)

3-

1/2”

(7.6 cm)

5

”

3-

1/2”

Hydraulic Drive with Neo-

Tex™

Hydraulic Drive with

Whisper Wheel

Electric Drive with Whisper

Wheel

Driver Side

Passenger

Side

Driver Side

Passenger

Side

Driver Side

Passenger

Side

50# (22.7 kg)

3

0

2

1

3

1

25# (11.3 kg)

0

0

1

0

1

1

10# (4.5 kg)

0

0

0

1

0

1

Bolt Length

6”

5”

5”

3-

1/2”

5”

(12.7 cm)

3-

1/2”

(7.6 cm)

CAUTION

–

BE AWARE OF THE PIVOTING ARMS. EITHER BLOCK OR CLAMP

THE PIVOTING SECTION IN PLACE OR HAVE SOMEONE ASSIST IN KEEPING IT
IN PLACE UNTIL THE WEIGHTS HAVE BEEN BOLTED DOWN!

1) Locate the 2-piece weight covers and the 6 plastic clips.

2) Use the Counterweight Configuration Chart to determine the amount of weight required to

balance your Top Wheel, and the bolts required to hold the weights in place.

Note:

It is imperative to maintain the vehicle washing weight of the Top Wheel. Use the
weighing instructions in the Startup section with the supplied fish scale
periodically to check your wheel penetration. Adjust counterweights as necessary
to stay within 18-25 lbs. (8.2 – 11.3 kg) of penetration.

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Summary of Contents for Top Wheel Mix & Match

Page 1: ...Top Wheel Mix Match 1MANUAL749 Rev12 Top Wheel Mix Match ...

Page 2: ......

Page 3: ...e additional copies of this manual or electronically transmit it in any form whatsoever in whole or in part without the prior written permission of Belanger Inc The registered trademarks used in this document are the property of their respective owners The use of such trademarks is for reference purposes only and does not imply sponsorship or approval of Belanger Inc by these companies or any comp...

Page 4: ...weight Installation and added subtitle Counterweight Configuration 47 Added note about altering counterweights and that too much vehicle penetration can cause damage to vehicles or the wash equipment per Change Request 1 49 Added weekly procedure Check penetration weight of the Top Wheel Add or remove counterweight as needed per Change Request 1 70 Removed image of assembled cylinder and the follo...

Page 5: ...bly North American Option 20 Frame Assembly 21 Securing Drive Shaft Assembly to the Driver Side Arm Electric Drive 21 Securing Drive Shaft and Hydraulic Motor Assembly to the Driver Side Arm 23 Securing the Arms to the Hub 25 Installing the Crossbeam 26 Attaching the Legs 27 Tunnel Placement Overview 28 Erecting the Frame 29 Motor Gearbox Installation Electric Drive Neo Tex Whisper Media 30 Motor ...

Page 6: ...uired 56 Whisper Wheel Fill Replacement 60 Whisper Wheel Hub Overview 60 Whisper Wheel Fill Pack Part Numbers 60 Parts Required 60 Replacing Whisper Wheel Cleaning Material 61 Exploded Parts 63 Neo Tex Media Hub Assembly 63 Nylon Brush Hub Assembly 64 Leg Assemblies 64 Passenger Side Arm Assembly 65 Weight Cover 65 Driver Side Arm Assembly 66 Shock and Mount Assembly 66 Hydraulic Hose Fittings 66 ...

Page 7: ... wash process and the following list includes some but not all of the particularly corrosive chemicals that if used in conjunction with Equipment or Parts will void the warranty Hydrofluoric Acid Ammonium Bi fluoride Bromic Acid Muriatic Acid Sulfonic Acid Phosphoric Acid Hydrogen Cyanide Hydrochloric Acid Sodium Hydroxide and Chlorinated Solvents 5 Seller makes no warranty express or implied with...

Page 8: ...into the following categories Symbol Example Definition Yellow warning triangle black graphical symbol indicates what the hazard is Red circle with slash black graphical symbol indicates a prohibited action to avoid the hazard Blue mandatory action circles white graphical symbol indicates an action to take to avoid the hazard Terms used throughout the manual are defined as follows DANGER Indicates...

Page 9: ...e prior to performing service or maintenance on machinery and equipment Doing so will prevent unexpected energization startup or release of hazardous energy while maintenance and servicing activities are being performed CAUTION EQUIPMENT OPERATES AT A VOLTAGE POTENTIAL WHERE ARC FLASH MAY OCCUR DISCONNECT THE UPSTREAM SOURCE AND USE MEANS TO LOCKOUT TAGOUT PRIOR TO OPENING FOR SERVICE WARNING BE S...

Page 10: ...ENT SECURELY TO THE FORKS OF THE FORKLIFT BEFORE LIFTING EQUIPMENT DO NOT STAND UNDER LOAD WHILE FORKLIFT IS IN OPERATION WARNING BE AWARE OF THE AREA SURROUNDING A ROTATING PIECE OF EQUIPMENT OBJECTS MAY BECOME TANGLED WITH EQUIPMENT AND COULD RESULT IN SERIOUS INJURY OR DEATH CAUTION BE AWARE OF THE PIVOTING ARMS EITHER BLOCK OR CLAMP THE PIVOTING SECTION IN PLACE OR HAVE SOMEONE ASSIST IN KEEPI...

Page 11: ...E COMPONENTS HANDLED DURING INSTALLATION MAINTENANCE AND OR SERVICE MUST BE HANDLED WITH A DEVICE APPROPRIATELY RATED AND IN SUITABLE CONDITION TO LIFT AND OR HANDLE THE WEIGHT OF THE COMPONENT WHEN COMPONENTS ARE HANDLED BY HAND USE PROPER LIFTING TECHNIQUES TO AVOID INJURY WARNING DO NOT ATTEMPT TO SERVICE AREAS OF THIS EQUIPMENT ABOVE 1 8M 6 FT WITHOUT WEARING AN APPROVED SAFETY HARNESS DO NOT ...

Page 12: ...anger Terms and Conditions of Sales describes the potential limitation of warranty due to your chemical selection 4 This warranty shall be void for all equipment failures and premature component wear caused by the use of corrosive chemicals in the wash process The following list includes some but not all of the particularly corrosive chemicals that if used in conjunction with Belanger equipment wi...

Page 13: ...ALL GUARDS AND COVERS IN PLACE Reasonable and Foreseeable Misuse The following conditions must be considered by the Owner Operator It is his her responsibility to take precautions as described below Do not allow users who are under the influence of alcohol drugs or controlled substances to use the wash Keep the wash bay clean and free of debris and objects that would confuse the user or impede acc...

Page 14: ...t on all threaded fasteners screws bolts nuts etc DO NOT substitute machine components Use quality thread sealant on all plumbing connections to eliminate leaking DO NOT service without turning main power off and following Lock Out Tag Out Procedures Severe injury could result Ask questions when they arise Check amperage draw on all motors refer to motor name plate Check all overloads are set corr...

Page 15: ...stallation The Maintenance section will be used to make sure you can keep your car wash component looking and functioning like new Whether you have already operated a car wash or you are new to our industry you know the importance of the appearance of a car wash and its equipment to the customer Keeping the equipment clean will not only make the equipment easier to maintain it will act as an examp...

Page 16: ...ly 1 Crossover beam assembly 1 Neo Tex or brush wheel Depending on selection Neo Tex skins and wash clips Neo Tex machines ONLY Accessory box 1 Electric or Hydraulic drive assembly Depending on selection Retract assembly option 1 if purchased Styles Available Base top wheel Standard parts Wheel option Neo Tex Whisper Wheel or Brush Drive Option Hydraulic or Electric Retract option Uses air cylinde...

Page 17: ...EFORE SERVICING ANY EQUIPMENT CAUTION IT IS RECOMMENDED THAT A LICENSED ELECTRICIAN IS CONTRACTED TO PERFORM ALL ELECTRICAL INSTALLATIONS CAUTION ALWAYS WEAR SAFETY GLASSES WHEN PERFORMING MAINTENANCE ON ANY EQUIPMENT NOTE PNEUMATICS MAY NOT BE OPERATED WHEN PART OF insta KLEEN SYSTEM CAUTION A COMPRESSED AIR SYSTEM SHOULD BE SET CORRECTLY TO SUPPORT 90 PSI NECESSARY TO OPERATE EQUIPMENT BUT SHOUL...

Page 18: ... Mix and Match 14 Belanger Inc 1001 Doheny Ct Northville MI 48167 Ph 248 349 7010 Fax 248 380 9681 1MANUL749 Specifications General Dimensions 146 3 71 m 140 3 56 m 146 3 71 m 114 2 90 m When in Retract Position ...

Page 19: ...to assist in installation of machine Neo Tex Media Hub Overview Parts Required Locking Collar Clamp Assembly Clamp Assembly includes the following 1PLSTC CL050 10 25 4 cm Wash Clip 2 1FSTNR HH081 1 4 20 x 1 1 2 bolts 4 1WASHR FL330 1 4 6 35 mm flat washers 2 1NUT LC201 1 4 6 35 mm Nylock nuts The images below show some of the details that are important for proper Neo Tex installation Note Always k...

Page 20: ...elow 2 Slide the first row of 10 25 4 cm wide Neo Tex cleaning material into every other slot Secure one of the locking collars into place snug it against the wash clips as shown below Note Slide in the Neo Tex pieces using every other slot on the hub spin the hub as needed until there are 15 pieces around the hub Passenger Side 4 Hole Pattern 13 1 2 34 3 cm This measurement is taken from the outs...

Page 21: ...terial into every other slot followed by placing another locking collar into place snug it against the wash clips as shown below 4 Install the next five rows of 10 25 4 cm wide Neo Tex cleaning material followed by placing another locking collar after the fourth row Snug the locking collar against the wash clips as shown in the following images Install Row 3 Install Row 4 Install Row 5 Install Row...

Page 22: ...Assembly 5 Load the last row of 10 25 4 cm wide Neo Tex cleaning material then secure the last locking collar into place snug against the wash clips as show below 6 Locate the supplied Hub Guard and fasteners Secure them to both ends of the Hub Assembly as shown below Hub Guard and Fasteners typical Before After Install Row 7 Install fourth locking collar ...

Page 23: ...merican Option Parts Required and Relevant Note Locking Collar Clamp Assembly Clamp Assembly includes the following Whisper Wheel Fill Pack End View of Fill Pattern 2 1FSTNR HH081 1 4 20 x 1 1 2 bolts 4 1WASHR FL330 1 4 flat washers 2 1NUT LC201 1 4 Nylock nuts Notice the tabs on the Fill Packs go into the blot spaces of the hub Driver Side Passenger Side 14 Whisper Wheel Packs ...

Page 24: ...sition as shown below 2 Slide the 14 Whisper Wheel media packs onto the hub one at a time until all are in place 3 Once all 14 Whisper Wheel media packs are loaded on the hub secure the second locking collar onto the passenger end of the hub and tighten it snug to the Whisper Wheel media packs to hold material in place as shown below 4 Locate the supplied Hub Guard and fasteners Secure them to bot...

Page 25: ... shown below It is identified by the Motor Drive Mount Plate pointed out in the image below 2 From the accessory box locate the 1 2 13 x 3 1 2 bolt 3 Rotate the bearing so the opening is aligned with the lower bearing mount bolt 4 Remove the existing 1 25 4 mm long bolt and the lock washer Replace it with the 3 1 2 89 mm bolt from the accessory box This will prevent the bearing from spinning durin...

Page 26: ...1 1 2 bolt 6 Using a torque wrench tighten the 3 4 16 x 1 1 2 bolt to 120 ft lb 162 7 Nm 7 Remove the 3 1 2 89 mm bolt and replace the original 1 25 4 mm bolt and tighten it into place 3 4 16 x right1 1 2 bolt Apply Red Loctite 271 3 4 19 1 mm flat washer Electric Drive Shaft 1 2 12 7 mm thick spacer 3 4 19 1 mm lock washer 3 4 16 x 1 1 2 bolt Apply Red Loctite 271 3 4 19 1 mm flat washer Electric...

Page 27: ...ned with the lower bearing mount bolt 3 Remove the existing 1 long bolt and the lock washer Replace it with the 3 1 2 bolt from the accessory box This will prevent the bearing from spinning during the torque process 4 From the accessory box locate the Hydraulic Motor Shaft Assembly the 1 2 thick spacer 3 4 16 x 1 1 2 bolt 3 4 flat washer and the 3 4 lock washer Secure the parts into place as shown...

Page 28: ...ve the 3 1 2 bolt and replace the original 1 bolt and tighten it into place 7 Tighten the four nuts of the torque plate securely to the arm Be sure the torque plate grommets are not bottomed out on the arm or the four bolts The torque plate should kind of float The images below display tips on how to gauge the proper positions of the bolts Bolts should be flush on the inside of the beams typical 2...

Page 29: ...ow how to install the arms onto the hubs You may need someone to rotate the end of the arms to get the bolts into place The driver side requires five 1 2 13 x 1 bolts and the passenger side requires four 7 16 14 x 1 1 4 bolts Be sure to use lock washers on all bolts Secure the arms to the hub Driver Side Passenger Side You may have to pivot the arms to access the bolt holes Direction of Travel ...

Page 30: ... Beam to the arms making sure the spray nozzles are facing the hub as shown below Use 1 2 13 x 1 1 4 bolts with 1 2 12 7 mm flat washers and 1 2 12 7 mm lock washers Before completely tightening the Cross Beam be sure to take a measurement at both ends of the arms to make sure the frame is square Once square tighten all bolts Cross Beam Secure the Crossbeam to the Legs NOTE Spray Nozzles are to fa...

Page 31: ...ut to allow removal of the Shock Assembly from the driver side Arm Assembly 2 Once the two legs have been identified secure the leg to the arms in the orientation shown below You may need someone to rotate the end of the legs to get the bolts into place Four 7 16 14 x 1 bolts are required on each leg Use lock washers on all bolts Driver Side Leg has this Posi Stop Mount Shock located here Directio...

Page 32: ...unnel depth placement will vary from site to site The images below show the correct side to side placement Note The image below is shown with the Over Under Conveyor option Your system may have the standard Guide Rails Placement is the same for both Note The 45 1 14 m dimension is taken from the outside driver side leg base plate to the inside guide rail Floor 45 1 14 m Direction of Travel ...

Page 33: ... FORKLIFT BE SURE TO CLAMP EQUIPMENT SECURELY TO THE FORKS OF THE FORKLIFT BEFORE LIFTING EQUIPMENT DO NOT STAND UNDER LOAD WHILE FORKLIFT IS IN OPERATION 2 Slowly raise the skid until the legs are hanging in a vertical position and move the unit into its tunnel location 3 Anchor driver side leg to the floor keeping in mind the required operation space for other tunnel components 4 Measure distanc...

Page 34: ...ver option locate and assemble the cover mount plate the 1 4 20 x 3 4 bolts and the 1 4 6 35 mm lock washers Secure the Motor Cover into place as shown below 2 Secure the Motor Gearbox assembly into place in the order shown below 3 When assembled it should appear as one of the images below Torque Plate Studs Steel Key Motor Cover Option Standard Motor Cover Option Retainer Pins 9 16 14 3 mm Flat W...

Page 35: ...lle MI 48167 Ph 248 349 7010 Fax 248 380 9681 31 Installation Frame Assembly Motor Gearbox Installation Electric Drive Neo Tex Whisper Media 4 After the motor has been wired secure the lid onto the plastic motor cover using the supplied self tapping screws as shown below ...

Page 36: ...Never Seize to the drive shaft keyway and slide the key into the slot on the driver side arm as far as it will go in as shown below 2 Carefully secure the motor assembly to the mount in the proper orientation as shown below 3 The electric drive gearbox will be secured to the outer holes of the mounting plate using 3 8 16 x 1 1 4 bolts with lock washers 4 Tighten the setscrews of the gearbox using ...

Page 37: ...Up Mount with 3 7 6 cm Rubber Stop Spacer 3 Secure the Posi Stop mount assemblies into place on both legs as shown below 4 Locate the two Posi Stops and the four white plastic sleeves shown below Pinch the sleeve together and slide it into the rubber stop Slide the rubber stops onto the mounts 5 Screw the Down Rubber Stop until the wheels center height is at 53 1 35 m and verify that the shock doe...

Page 38: ...eny Ct Northville MI 48167 Ph 248 349 7010 Fax 248 380 9681 1MANUL749 Installation Frame Assembly Shock Assembly 1 Secure the Shock Assembly back onto the driver side Arm Assembly 2 Secure the unattached end of the shock to the clevis as shown below ...

Page 39: ...Retract MUST be mounted with the Photo Eyes on the entrance side of the Top Wheel legs as shown below Overview 1 Locate the Photo Eye Tree Mount Assemblies the mounts and the appropriate hardware 2 Secure the Photo Eye Mount onto the leg as shown below NOTE AUTO RETRACT PHOTO EYES AND PNEUMATICS NOT UTILIZED WHEN PART OF THE insta KLEEN SYSTEM Passenger Side Receiver Tree Driver Side Photo Eye Emi...

Page 40: ...Installation if applicable Parts Identification 1 Locate the 2 Photo Eye Trees 2 Install the 2 End Caps to each of the Photo Eye Tree Mounts one on the top and one on the bottom of each it they are no already in place 3 Screw the Sensitivity Reducer onto the upper Receiver on the passenger side as shown below End Cap Photo Eye and Sensitivity Reducer ...

Page 41: ... Blue 338 DC COM Black Signal X11 Upper and Lower Emitter Brown 340 24VDC Blue 338 DC COM Wire the Pneumatic Retract Cylinder to NAMED 6 Output Y20 or NAMED 7 Output Y21 DO NOT run any of these wires through the crossbeam Once wired confirm that both Auto Retract Upper and Lower inputs are ON by verifying that the LED s of the Output Board are ON Block each Receiver and confirm that the correct In...

Page 42: ...ulder bolts with 1 4 20 Nylock nuts and washers Air Panel Installation and Photo Eye Utility Connection if applicable 1 Locate the Air panel and secure it to the wall preferably in the equipment room 2 Run 3 8 9 52 mm poly flow airline from the regulator of the air panel to the fitting on the Retract Cylinder as shown below Secure cylinder here using the supplied 5 16 7 94 mm and 1 4 6 35 mm flat ...

Page 43: ...enger Side 50 22 7 kg 3 2 3 1 3 1 25 11 3 kg 1 1 0 1 0 1 10 4 5 kg 0 0 0 0 0 0 Bolt Length 6 15 2 cm 5 12 7 cm 5 12 7 cm 3 1 2 7 6 cm 5 3 1 2 Hydraulic Drive with Neo Tex Hydraulic Drive with Whisper Wheel Electric Drive with Whisper Wheel Driver Side Passenger Side Driver Side Passenger Side Driver Side Passenger Side 50 22 7 kg 3 0 2 1 3 1 25 11 3 kg 0 0 1 0 1 1 10 4 5 kg 0 0 0 1 0 1 Bolt Length...

Page 44: ...ght s onto the arm keeping all holes lined up Note You may need a screwdriver to help position holes and keep them lined up 4 Tightly secure all weights in place using the correct 1 2 13 bolts flat washers and lock washers 5 Once the weights have been secured into position place the Front Cover over the weight s 6 Drill one 1 4 6 35 mm hole thru the top of the Front and Rear Covers at 5 8 from the...

Page 45: ... piece weight cover 8 Finally drill a 1 4 6 35 mm hole from the bottom of the cover at 1 1 2 3 81 cm inward from the edge as shown below This will allow water to drain out of the cover 9 In a situation where there is an arm that requires no Counterweights place the Rear Cover on the back of the arm and tighten down with the provided 1 2 13 x 1 bolts and the flat washers Front View Plastic Clip typ...

Page 46: ...e one of the Caps and notch off one side This will be placed on the driver side Arm to allow room for the weld 3 Locate the supplied glue and apply to the inside of Caps on all 4 sides and then secure one Cap to the end of each of the Arms 4 Drill a 1 4 6 35 mm hole at the upper and lower end of each End Cap The upper hole is to allow for the scale to get the weights right and the lower hole is to...

Page 47: ... Water Feeds 1 Install and tighten the supplied plastic elbow for the water feed to the water manifold The elbow MUST face in the direction shown in the image below which is in the opposite direction of the spray nozzles 2 Install 3 4 19 mm water hose to spray manifold located in the cross beam using the supplied Hose Clamp as shown below Hose Clamp ...

Page 48: ...proper connections CAUTION IT IS RECOMMENDED THAT A LICENSED ELECTRICIAN IS CONTRACTED TO PERFORM ALL ELECTRICAL INSTALLATIONS 2 Locate the green plastic stauff clamps and secure them to the side of the driver side arm as shown below using 1 4 20 x 1 1 4 socket head fasteners The mounting plates are designed to accommodate both electric and hydraulic drive For electric drive be sure to insert the ...

Page 49: ...10 Fax 248 380 9681 45 Installation Utility Connections Hydraulic Drive Motor Feed North American Option 1 Locate the two 1 2 MJIC Straight Fittings and two 1 2 MJIC Elbows from the Accessory Box Apply liquid Teflon to all threads of the fittings and secure into place as shown below Before After ...

Page 50: ...per motor and wheel rotation 2 Locate the green plastic stauff clamps and secure them to the side of the driver side arm stacked two high as shown below using 1 4 20 x 2 3 4 socket head fasteners The mounting plates are designed to accommodate both electric and hydraulic drive For hydraulic drive be sure to insert the socket head fasteners into the second and bottom holes as shown below Return Fee...

Page 51: ...eel is spinning The initial wheel weight can be checked using the supplied fish scale Hook the scale to the passenger side arm and raise arm perpendicular to the legs Power up the wheel to verify the actual weight of penetration the wheel is applying to the vehicle surface The wheel weight can be adjusted four ways Sliding the internal arm weights shown below Removing one of the sliding weights fr...

Page 52: ...e wheel weight creating less wheel penetration Verify Retract Pressure if applicable With the wheel spinning adjust the air pressure on the regulator located on the Photo Eye Retract Air Panel This will adjust the speed in which how fast or slow wheel will raise off the vehicle surface General Startup Flush water through the manifold to remove any debris Install the nozzles on manifold Run a test ...

Page 53: ...ed Check for water and or chemical leaks after equipment is turned off Weekly Verify that clamps on ends of wash media are tight to the media and secured in place Check weights on the wheel to confirm the desired balance Adjust as necessary Check penetration weight of the Top Wheel Add or remove counterweight as needed Go through the Hub Assembly and make sure that all fasteners that hold the Hub ...

Page 54: ...e bearing is securely captured Due to the amount of force applied when tightening to 120 ft lb 162 7 Nm we recommend replacing the 3 4 16 x 1 1 2 bolt whenever the drive bearing assembly requires maintenance or is disassembled Drive Bearing Replacement 1 Install new bearing using two of the three 1 2 13 X 1 bolts to secure the bearing to the driver side arm 2 Temporarily install a 1 2 13 x 3 1 2 b...

Page 55: ...ring Replacement 4 Using a torque wrench tighten the 3 4 16 x 1 1 2 bolt to 120 ft lb 162 7 Nm 5 Remove the 3 1 2 89 mm bolt and replace the original 1 25 4 mm bolt and tighten it into place Follow this same assembly process when replacing or performing maintenance to the drive shaft Replace with 1 25 4 mm bolt and lock washer Remove the 3 1 2 89 mm bolt ...

Page 56: ... be removed from cover base 3 Verify power has been removed from circuit by checking voltage at the junction box with a multi meter to confirm no power is being supplied to the equipment 4 Remove the junction box cover to gain access to motor wiring 5 Remove the nuts to release wiring from the terminal block 6 Verify wiring has been tagged for proper terminal connections if not previously identifi...

Page 57: ...ork surface and turn it over to expose the bottom of the cover and the cover mounting plate if so equipped You will need a work surface such as a table or a bench available to allow for disassembly of the gearbox torque plate If the assembly does not have a cover proceed to step 10 9 The cover base can be removed by removing the three fasteners on the cover mount plate Once the cover mount and cov...

Page 58: ...he bottom half of the fastener The bead should be as wide as the Loctite nozzle tip approximately 3 16 b Turn the fastener a quarter turn then reapply the Loctite in the same fashion c Repeat steps on remaining fasteners 4 Insert the fasteners into the threaded mounting holes and tighten until the fasteners touch the chamfered hole within the torque plate Before tightening fasteners to the proper ...

Page 59: ...sure to tighten cord grip properly to prevent any water intrusion 6 Fasten the terminal block back into position using the Phillips screws Be careful not to crimp or crush any of the existing wiring 7 Connect the wiring leads to the proper terminal using previously tagged motor leads to maintain proper wiring positions 8 Replace junction box cap Be careful not to crimp or crush any of the existing...

Page 60: ...FL330 1 4 flat washers 2 1NUT LC201 1 4 Nylock nuts The images below show some of the details that are important for proper Neo Tex installation Note Always keep the long side of the Neo Tex on the same side to assist in wheel balance Top Wheel Neo Tex Cleaning Media Part Numbers Black Blue Red Green Orange Yellow 41 x 10 x 1 8 thick 104 1 cm x 25 4 cm x 3 17 mm 6342 6343 6345 6344 7414 6405 Load ...

Page 61: ...4 cm wide Neo Tex into every other slot as shown below Secure one of the locking collars into place as shown below and snug it against the Wash Clips Note Slide in the Neo Tex pieces using every other slot on the hub spin the hub as needed until there are 15 pieces around the hub 13 1 2 34 3 cm This measurement is taken from the outside of the collar to the outer edge of the 4 Hole Hub 13 1 2 34 3...

Page 62: ... cleaning media into every other slot followed by placing another locking collar into place snug against the wash clips as shown below 4 Install the next five rows of 10 25 4 cm wide Neo Tex cleaning media into every other slot followed by placing another locking collar into place snug against the wash clips as shown below Install Row 3 Install Row 4 Install Row 2 Install Clamp Install Row 5 Insta...

Page 63: ...x Fill Replacement 7 Load the last row of 10 25 4 cm wide Neo Tex cleaning material then secure the last locking collar into place snug against the wash clips as shown below 8 Attach the Hub Guard and fasteners to both ends of the hub as shown below Hub Guard and Fasteners typical Before After Install Row 7 Install fourth locking collar ...

Page 64: ...ers for the individual Fill Packs Black Blue Red Green Orange Yellow Whisper Wheel Fill Pack 108550 108551 108552 108554 108555 108553 End View of Fill Pattern Notice the tabs on the Fill Packs go into the slotted spaces of the hub Parts Required Locking Collar Clamp Assembly Clamp Assembly includes the following 2 1FSTNR HH081 1 4 20 x 1 1 2 bolts 4 1WASHR FL332 1 4 flat washers 2 1NUT LC210 1 4 ...

Page 65: ...w Note 5 hole pattern is on the driver side 4 hole pattern is on the passenger side 2 Slide the 14 Fill Packs onto the hub one at a time until all are in place 3 Once all 14 Packs have been loaded onto the hub secure the second Locking Collar onto the passenger side end of the hub and tighten it snug to the Whisper Wheel to hold the material in place as shown below Slide final collar tight to Whis...

Page 66: ...Doheny Ct Northville MI 48167 Ph 248 349 7010 Fax 248 380 9681 1MANUL749 Maintenance Replacing Whisper Wheel Cleaning Material 4 Attach the Hub Guard and fasteners to both ends of the hub as shown below Before After Hub Guard and Fasteners typical ...

Page 67: ...Uses 1FSTNR BH510 4 Uses 1FSTNR BH510 4 Uses 1FSTNR BH510 6 108286 Hub Assembled 6100 Driver Side 5 Bolt Bearing 6101 Passenger Side 4 Bolt Bearing 6839 Hub Clamps 5 sets 7144 Hub Assembly Complete 108286 Top Wheel Solid Neo Tex Assembly 1FSTNR HH081 2 pieces 1NUT LC210 2 pieces 6839 6839 1WASHR FL332 4 pieces 7141 1FSTNR HH491 5 pieces 1WASHR LC456 5 pieces 1FSTNR HH453 4 pieces 1WASHR LC420 4 pi...

Page 68: ...9 Maintenance Exploded Parts Nylon Brush Hub Assembly See previous page for fastener information on the bearings Leg Assemblies 102912 Passenger Side Leg Assembly 102901 Driver Side Leg Weldment 1BRUSH845 6100 Driver Side 5 Bolt Bearing 6101 Passenger Side 4 Bolt Bearing 1BSHNG364 2 102902 Passenger Side Leg Weldment ...

Page 69: ...embled 102907 6834 25 lb 11 3 kg weight 6101 4 Bolt Bearing 1FSTNR HH288 4 pieces 1WASHR FL498 4 pieces 1WASHR LC291 4 pieces 1WASHR FL585 2 pieces 1FSTNR HH449 2 pieces 102905 6833 50 lb 22 7 kg weight 1WASHR FL706 2 pieces 1WASHR LC456 2 pieces 6101 4 Bolt Bearing 1FSTNR HH288 4 pieces 1WASHR FL498 4 pieces 1WASHR LC291 4 pieces 1WASHR LC415 2 pieces 6832 Adjustable Weight 1BSHNG364 1FSTNR HH594...

Page 70: ... pieces 1WASHR LC291 4 pieces 1FSTNR HH811 1NUT LC220 1FSTNR HH811 6838 1WASHR FL830 Driver Side Arm Assembled 102908 1WASHR LC415 2 pieces 1FSTNR HH449 2 pieces 6832 Adjustable Weight 102904 1WASHR LC456 2 pieces 1WASHR FL706 2 pieces 6833 50 lb 22 7 kg weight 6834 25 lb 11 3 kg weight 6101 4 Bolt Bearing 1FSTNR HH288 4 pieces 1WASHR FL498 4 pieces 1WASHR LC291 4 pieces 6100 3 Bolt Bearing 1FSTNR...

Page 71: ...HP Brush Application Standard Electric Drive Assembly Complete 1FSTNR HH817 6841 1 2 Spacer 1SHAFT830 Key included with Gearbox 1FSTNR HH288 4 1MOTOR EL621 1GEABX295 1WASHR FL810 1GASKT825 Hydraulic Drive Assembly Complete 1MOTOR HY711 1FSTNR HH817 1WASHR FL810 1SHAFT840 6841 1 2 Spacer 1COLLAR333 1254 101567 1FSTNR HH734 4 1NUT RG670 4 1WASHR LC291 4 102914 All parts from Hydraulic Motor to 1SHAF...

Page 72: ...ents 1MOTOR EL621 Black PLSTC CV080 Blue PLSTC CV082 Green PLSTC CV088 Gray PLSTC CV092 Orange PLSTC CV086 Red PLSTC CV084 Yellow PLSTC CV090 1RETNR129 1FSTNR PH040 1FSTNR HH817 1PLSTC CV075 1WASHR FL810 8556 2 1SHAFT835 1WASHR LC125 3 7918 See Chart 1FSTNR FH025 4 108661 1WASHR FL747 2 7912 1RETNR129 2 112285 1FSTNR PH040 2 Key included with Gearbox 1WASHR LC830 Motorvario Electric Drive Assembly...

Page 73: ...s Cross Beam Assembly 102909 Complete Spray Nozzle Assembly Complete 102906 Water Manifold Weldment 102903 Cross Beam Weldment 1MCONC SS025 Extension 1NOZZL972 Cap and Gasket 1NOZZL FJ116 Nozzle Tip 1NOZZL993 Nozzle Body 769 Plug 1WASHR LC498 2 1FSTNR HH504 2 1CLAMP269 6279 1ELBOW PL915 1CLAMP478 1FSTNR HH504 4 per side 1WASHR LC498 4 per side ...

Page 74: ...Parts Posi Stop Parts 2078 6820 6819 6814 1SPRNG332 1SLEEV666 Retract Cylinder Clamps used to secure Cylinder Hose to Leg Assembly 1CLAMP294 2 pieces 1FSTNR SH384 2 pieces 1WASHR FL332 2 pieces 1CYLND968 1NUT JM250 995 1WASHR PL500 2 pieces 1FSTNR SB125 1NUT LC210 1MADAP BR605 1FSTNR SB125 1WASHR FL415 1NUT LC210 1WASHR FL332 1VALVE PN405 ...

Page 75: ...tube is 1NUT PL600 and must be ordered separately The thin nut goes on the inside of the aluminum tube When replacing a Photo Eye be sure to position the clear LED indicators toward the closest end to make verification of operation easier 102977 Driver Side Complete Assembly 6804 1WASHR LC125 2 1FSTNR SH457 2 6805 1ELECT FS183 2 1ELECT FS180 2 1ELECT EN500 1FSTNR SH148 4 1ELECT FS182 2 102975 1CAP...

Page 76: ... Maintenance Exploded Parts Retract Air Panel 1WASHR LC115 2 pieces 1WASHR LC115 2 pieces 1ELBOW PL535 1VALVE EL370 1GAUGE500 3699 2529 2501 1FSTNR SH177 2 pieces 1MADAP BR600 2 pieces 1FSTNR SH177 2 pieces 102913 Air Panel Assembly Complete 1WASHR LC115 2 pieces 1FSTNR SH059 2 pieces 1ELBOW PL666 1AIRLN250 1RGLTR175 ...

Page 77: ...nt and risk reduction EN 61000 6 2 2005 Immunity Standards for Industrial Environments EN 55011 2009 A1 2010 Group 1 Class A Industrial scientific and medical ISM radio frequency equipment Electromagnetic disturbance characteristics Limits and methods of measurement The technical documentation for the machinery is available from Raffaele Morelli Technical Services Rep Europe PDQ Manufacturing Inc ...

Page 78: ...PPLY DURING WASH USAGE AND INSTALLTATION ALSO APPLY DURING DISASSEMBLY AND DE COMMISSIONING HYDRAULICS LUBRICANTS MUST BE RECYCLED AS REQUIRED BY LOCAL ENVIROMENTAL LAW DO NOT DISPOSE OF BY POURING DOWN THE DRAIN ELECTRONICS MUST BE RECYCLED AS REQUIRED BY LOCAL ENVIRONMENTAL LAW DO NOT DISPOSE OF BY ADDING TO THE MUNICIPAL WAST STREAM METAL OTHER PARTS OF THE SYSTEM MUST BE RECYCLED AS REQUIRED B...

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