background image

Spraying precautions

Page 4

Perform these maintenance operations

1. 

Do Not

 spray in the vicinity of open flames 

    or other places where a spark can cause
    ignition. 

Do Not

 smoke when spraying

    paint, insecticides, or other flammable
    substances.

1. When spraying with solvents or toxic chemi-
    cals, follow the instructions provided by the
    chemical manufacturer. Consult a safety
    expert if unsure about the use of masks or
    respirators.

2. If the material you intend to spray contains
    trichloreoethane and methylene chloride, do
    not use accessories that contain aluminum or
    galvanized materials, as these chemicals can
    react with galvanized components causing
    corrosion and weakening equipment. Use
    stainless steel accessories.

WARNING

Never point a spray gun at yourself or any
other person or animal. Accidental discharge
may result in serious injury.

Reduce the risk of dangerous
environment

WARNING

Extreme caution should be taken when
spraying flammable liquids as the spark from
a motor or pressure switch may cause a fire
or explosion. Ample ventilation must be
provided.

WARNING

Spray in a well ventilated area to keep fumes
from collecting and causing serious injury and
fire hazards.

Be informed about the materials you use

1. Do regular maintenance; keep all nuts, bolts,
    and screws tight, to be sure equipment is in
    safe working condition.

2. Inspect tank yearly for rust, pin holes or any
    other imperfections that could cause it to
    become unsafe. 

NEVER attempt to repair or modify a tank!
Welding, drilling or any other modification will
weaken the tank resulting in damage from 
rupture or explosion. Always replace worn,
cracked or damaged tanks.

3. Clean electrical equipment with an approved
    cleaning agent, such as a dry, non-flam-
    mable cleaning solvent.

Daily

Check oil level at sight glass.  Oil level should
be 1/2 to slightly higher in the oil sight glass.

Drain moisture from tank.

Verify the pressure switch unloader is
working by listening for a brief hissing sound
when the compressor shuts off.

Visually check the compressor for loose parts,
excessive noise or vibration.  Tighten any
necessary part.

WARNING

4. Drain tanks of moisture after each day’s use.
    If unit will not be used for awhile, it is best to
    leave the drain cock open until such time as it
    is to be used. This will allow moisture to 
    completely drain out and help prevent
    corrosion of inside of tank.

5.  Always disconnect from power source before
    working on or near a motor, or its connected
    load. If power disconnect point is out-of-
    sight, secure it in the “OFF” position  and tag it
    to prevent unexpected application of power.

Disconnect power and depressurize system
before servicing air compressor. Slightly open
drain cock after shutting off compressor.

Monthly

(Make sure the main power is off.) Check the belts
for tension. Belts should not move up and down
when the compressor runs and when stopped,
should not have more than ½ in of play when
depressed. Be careful not to over tighten belts
during adjustment.

Remove and check air filter, replace if necessary.

Change oil every 3 months or 300 hours. A 
compressor grade non-detergent oil should be
used. (40 wt for Single Stage Compressors
and 30wt for Two Stage Compressors). 

WARNING

Summary of Contents for Air Compressor

Page 1: ...Air Compressor Manual For questions concerning this air compressor please call 1 877 861 2722 Printed In USA Rev 0611 ...

Page 2: ......

Page 3: ...for Electrical Connection Plan Ahead to Protect Your Eyes Hands Face Ears When Operating 4 Spraying Precautions Perform These Maintenance Operations 5 Typical Compressor Installation Glossary 6 Wiring Starting the Compressor Electric Compressors 7 Starting the Compressor Gasoline 8 Elite and QP Compressor Section 9 Troubleshooting Guide 10 Troubleshooting Cont 11 Back Page ...

Page 4: ...les of safe operation should use the air compressor 1 Read the instruction manual carefully before attempting to assemble disassemble or operate your system Be thoroughly familiar with the controls and the proper use of the equipment 2 Review and understand all safety instructions and operating procedures in this manual 3 Review the maintenance methods for this compressor See Maintaining Your Comp...

Page 5: ...should be wired by a qualified electrician 8 Never store flammable liquids or gases in the vicinity of an operating compressor 9 Do Not locate the compressor air inlet near steam paint spray sandblasting areas or any other source of contamination The debris could damage the motor and pump Never use plastic PVC pipe for compressed air Serious injury or death could result Never use the shipping skid...

Page 6: ...ough to cause injury Never operate the compressor without a beltguard The compressor can start auto matically without warning Personal injury or property damage could occur from contact with moving parts The compressor may be hot even if the unit is stopped Use of a mask or respirator per chemical manufacturers instructions may be neces sary if there is a chance of inhaling toxic fumes Read mask a...

Page 7: ...rilling or any other modification will weaken the tank resulting in damage from rupture or explosion Always replace worn cracked or damaged tanks 3 Clean electrical equipment with an approved cleaning agent such as a dry non flam mable cleaning solvent Daily Check oil level at sight glass Oil level should be 1 2 to slightly higher in the oil sight glass Drain moisture from tank Verify the pressure...

Page 8: ...which automatically controls the on off cycling of the compressor It stops the compressor when the cut off pressure in the tank is reached and starts the compressor when the air pressure drops below the cut in pressure PSI Pounds per Square Inch Measurement of the pressure exerted by the force of air The actual psi is measured by a pressure gauge on the compressor Pump Device which produces the co...

Page 9: ...p Operate the compressor for a few minutes unloaded air system open then allow the compressor to pump up Make sure the electrical pressure switch properly switches off the compressor according to the setting desired 130 psi for Single Stage 165 for 216V and 175 psi for all other Two Stage Make sure the pressure in the tank does not exceed its rating Single Stage should operate at a maximum of 130 ...

Page 10: ... which is the choke position Slide the gas lever black lever to the right which is the on position Pull starter grip to start engine return slowly Once the engine is running slide the choke lever back to the right Robin Turn the gas lever to the Open position Close the choke lever Turn the STOP SWITCH to the On position Pull starter until resistance is felt Return the handle to the original positi...

Page 11: ...ent Plug to allow for the oil to flow completely into the switch Please Note If overfilled oil will flow out of the oil vent hole Thermal Protection QP Models If the cooling fan were to fail or internal temperature were to reach 170 F the QP models are outfitted with a thermal fuse When tripped the fuse can be reset The canopy will need to be removed to reset the thermal fuse Location of Fuse Insi...

Page 12: ... manual 2 Check voltage with volt meter across both legs of incoming power 3 Replace motor 4 Check all electrical connections 5 Adjust or replace pressure switch 6 Replace check valve Do not remove check valve with air pressure in tank 1 Replace check valve Do not remove check valve with air pressure in tank 2 Tighten or replace fittings or connections 3 Replace tank Do not attempt to repair tank ...

Page 13: ...area with adequate cool dry air 1 Malfunctioning check valve Overheating TROUBLESHOOTING GUIDE Continued Pressure switch un loader constantly leaking air 1 Replace check valve if unloader bleeds constantly Do not remove check valve with air pressure in tank DANGER Pressure switch not unloading 1 Malfunctioning pressure switch DANGER Excessive vibration 1 Compressor too small for application 2 Cool...

Page 14: ...Notes ...

Page 15: ...Notes ...

Page 16: ...n the manner and for the period of time provided above THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER EXPRESSED OR IMPLIED EXCEPT THAT OF TITLE AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED THIS WARRANTY SUPERSEDES ALL PREVIOUS WARRANTY STATEMENTS Correction by the Company of non conformities whether patent or...

Reviews: