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Beko BEKOMAT 12 Original Installation And Operation Manual Download Page 37

10.2  Maintenance schedule

Maintenance

 Interval

Wear parts exchange

Annually

Cleaning work

Annually

Visual inspection

Weekly

Leakage test

At the end of all assembly work and maintenance and 

servicing work on the product

10.3  Maintenance work

For maintenance work to be carried out, the following prerequisites must be fulfilled and the preparatory tasks must 

have been completed.

Prerequisites

Tools

Material

Protective equipment

•  Screwdrivers: 

Cross-head size 2.5 mm (0.09") 

Flat-blade size 2.5 mm (0.09")

•  e.g. adjustable spanner

•  Cleaning brush made of wire or soft 

plastic material with 

Ø max. = 1.5 mm (0.05") 

Ø max. = 2.5 mm (0.09")

•  Sealants

•  Lubricant for greasing the O-rings

•  Mild detergent

•  Cotton cloth or disposable tissue

Always to be worn:

Preparatory tasks

1.   

Decommissioning and disassembly must have been completed.

10.3.1  Wear parts exchange

Illustration

Description / explanation

3

2.  Loosen the 4 pan-head screws  

[3]

.

Original installation and operation manual

BEKOMAT

®

 12, 12 CO, 12 CO PN63

37 | 64

Summary of Contents for BEKOMAT 12

Page 1: ...EN BEKOMAT 12 BEKOMAT 12 CO BEKOMAT 12 CO PN63 01 3487 Original installation and operation manual BM12 BM12CO BM12COPN63 ...

Page 2: ...tion description 12 3 4 Type plate 13 3 5 Scope of delivery 13 4 Technical data 14 4 1 Operating parameters 14 4 2 Storage and transport parameters 15 4 3 Materials 15 4 4 Climatic zones and performance data 16 4 4 1 Performance data 16 4 5 Dimensions 17 4 5 1 BM 12 BM12 CO 17 4 5 2 BM 12 CO PN63 17 4 6 Installation dimensions 18 4 7 Terminal diagrams 18 4 7 1 Power control board 18 4 7 2 Control ...

Page 3: ...3 Maintenance work 37 10 3 1 Wear parts exchange 37 10 3 2 Cleaning work 44 10 3 3 Visual inspection 46 10 3 4 Leakage test 46 11 Consumables accessories and spare parts 46 11 1 Order information 46 11 2 Accessories 47 11 3 Spare parts 48 12 Decommissioning 52 12 1 Warning notices 52 12 2 Decommissioning work 52 13 Disassembly 53 14 Disposal 54 14 1 Warning notices 54 14 2 Disposal work 55 15 Trou...

Page 4: ... well as processing in electronic systems Publication date Revision Version Reason for amendment Scope of amendment 01 12 2019 00 00 Changes to standards and regulations Completely new version The installation and operation manual hereinafter referred to as the manual must always be kept close to the product and be in a permanently legible condition The manual must be handed over along with the pr...

Page 5: ...ll as areas subject to frost Only combine the product and accessories with the products named and recommended by BEKO TECHNOLOGIES GmbH in the manual Adhere to the prescribed maintenance schedule Before using the product and the accessories the operating company must make sure that all conditions and prerequisites for intended use are given The product and the accessories have been exclusively des...

Page 6: ...ll regulations and operating guidelines for safe working and information regarding behaviour in the event of accidents and fires are accessible at the operating location at all are times The product and accessories are only used with the recommended and fully operable safety equipment All assembly installation and maintenance work is carried out by qualified skilled technical personnel only Person...

Page 7: ...l actions related to compressed gases and pressurised systems to independently foresee potential hazardous situations and implement appropriate measures to avert any danger The capabilities include in particular experience in handling measurement and control technology as well as knowledge of the regionally applicable laws standards and regulations for compressed gas technology Skilled technical p...

Page 8: ...ning symbol danger warning caution Warning pressure build up in the pipework Warning electric voltage Note the installation and operating manual General note Wear safety footwear Use respiratory protection protection class FFP 3 particle filtering half mask Use protective gloves cut proof and liquid resistant Wear safety goggles with side shields i General information BEKOMAT 12 12 CO 12 CO PN63 O...

Page 9: ...easure to prevent the danger Signal words DANGER Imminent hazard Consequences of non compliance Death or serious personal injury WARNING Imminent hazard Consequences of non compliance Death or serious personal injury are possible CAUTION Potential hazard Consequences of non compliance Personal injury or damage to property are possible NOTE Additional notes information tips Consequences of non comp...

Page 10: ... injuries following contact with components which are in contact with electric voltage Malfunction and device failure as well as material damage can occur The product and the accessories may only be connected to the current supply if they are undamaged Only carry out installation maintenance and repair work on the product and accessories when they have been disconnected and secured against being s...

Page 11: ...hed the condensate is discharged via a pilot controlled solenoid valve 3 2 Product overview 2 7 A 15 23 33 42 43 1 49 Item Description explanation Item Description explanation 1 Operating label with TEST button 23 Hose connection not with BEKOMAT 12 CO PN63 2 Top cover 33 Solenoid valve 7 Cable glands right Voltage supply left potential free contact 42 Housing A Cable gland solenoid valve 43 Conde...

Page 12: ...ently monitored by a capacitive sensor in the sensor tube 45 19 27 B The control actuates the pilot valve with valve core 19 and the membrane 27 opens the condensate discharge B to the condensate drain system Once the BEKOMAT has been emptied the condensate discharge B is closed tightly again before any loss of compressed gas can occur BEKOMAT 12 12 CO 12 CO PN63 Original installation and operatio...

Page 13: ...ce 14266245 Serial number IP65 IP degree of protection NOTE Handling the type plate Never damage remove or make the type plate illegible For more information regarding the symbols refer to 2 4 Explanation of the symbols used on Page 8 3 5 Scope of delivery The table below shows the scope of delivery of the BEKOMAT Illustration Description explanation BEKOMAT Original installation and operation man...

Page 14: ...AC 10 50 60 Hz 24 VDC 10 See type plate Power consumption P 8 0 VA W Fuse protection recommended for AC 1 A time lag prescribed for DC 1 A time lag Recommended cable diameter 5 8 8 5 mm 0 23 0 34 inch Recommended wire cross section voltage supply 3 x 0 75 1 5 mm AWG 16 18 Recommended shortening of the cable jacket PE 60 mm 2 3 inch L N 50 mm 1 96 inch PE 60 mm 2 3 inch L N 50 mm 1 96 inch PE 60 mm...

Page 15: ...2 12 CO 12 CO PN63 Min max storage and transport temperature 1 60 C 34 140 F 4 3 Materials BEKOMAT 12 12 CO 12 CO PN63 Housing Aluminium Aluminium hardcoated Membrane FKM Original installation and operation manual BEKOMAT 12 12 CO 12 CO PN63 15 64 ...

Page 16: ...hot and or humid climate tropics climatic zone red the following factor applies Performance in climatic zone blue x approx 0 7 4 4 1 Performance data BEKOMAT 12 12 CO 12 CO PN63 Max compressor performance 6 5 m min 230 cfm Max refrigeration dryer performance 13 m min 460 cfm Max filter performance 65 m min 2300 cfm Operating pressure 1 bar g 14 5 psi g 2 bar g 29 01 psi g 3 bar g 43 51 psi g 4 bar...

Page 17: ...8 6 2 mm inch i innen inside a außen outside Ø i 10 13 61 5 2 4 141 5 6 65 2 5 SW32 1 25 G a G i NPT i 150 5 9 116 4 5 mm inch i innen inside 61 5 2 4 141 5 6 65 2 5 SW32 1 25 G i NPT i G i Original installation and operation manual BEKOMAT 12 12 CO 12 CO PN63 17 64 ...

Page 18: ...wer control board Illustration VAC board Illustration VDC board N PE L Normally Open NO Common CO Normally Closed NC Schutzleiter PE Neutralleiter N Phase L Normally Open NO Common CO Normally Closed NC 24V 24V 4 7 2 Control PCB Illustration 1 0 1 1 2 0 2 1 2 2 2 3 3 0 3 1 3 2 24V 0V OT1 INP1 0V 0V OT2 24V Voltage supply from the power control board External test button Solenoid valve not assigned...

Page 19: ...ters Store the product only outside of areas exposed to direct sunlight and heat sources NOTE Handling packaging material Inappropriate disposal of packaging materials can cause environmental damage Dispose of the packaging material in accordance with the regional laws provisions guidelines and regulations of the country and place of use 5 1 Transport After transporting and removing the packaging ...

Page 20: ...up Set up a safety area around the working area during all assembly installation maintenance and repair work Before building up pressure in the pipework check all pipe connections and tighten if necessary Slowly pressurise the system with pressure Avoid pressure blows and high differential pressures Assemble all pipelines without stress Avoid any vibrations occurring in the pipe network by using v...

Page 21: ...parately in order to avoid bypassing the filters Avoid pressure ranges Drain each point where condensate occurs using a BEKOMAT to avoid pressure ranges in the pipework Ensure sufficient venting If the gradient in the inflow is not sufficient or there are other problems with the inflow a venting line must be laid Original installation and operation manual BEKOMAT 12 12 CO 12 CO PN63 21 64 ...

Page 22: ...e a deflection of the compressed gas flow is necessary Continuous slope If a pressure hose is used for inflow avoid the formation of a water pocket Continuous slope When laying pipes for the feed line avoid the formation of a water pocket BEKOMAT 12 12 CO 12 CO PN63 Original installation and operation manual 22 64 ...

Page 23: ...ond to at least the sum of the individual cross sections Do not reduce any of the given line cross sections e g by means of reducing nipples Recommended interval Equip the condensate inlet line C with a shut off valve D to make simple product maintenance possible 4 For the condensate inlet line C apply sealant to the end of the pressure resistant pipe and screw in at the condensate inlet E F G Ass...

Page 24: ... condensate inlet line C The diameter of the condensate inlet line C must be 1 2 inner diameter 13 mm 0 5 Recommended interval Equip the condensate inlet line C with a shut off valve D to make simple product maintenance possible 4 For the condensate inlet line C apply sealant to the end of the pressure resistant pipe and screw in at the condensate inlet E F G Assembly instructions The condensate d...

Page 25: ...ainst being switched back on again Set up a safety area around the working area during all installation maintenance and repair work For installation of the device adhere to all applicable regulations e g VDE 0100 IEC 60364 ATEX Connect the protective conductor earth connection according to regulations WARNING Insufficient qualification Insufficient qualification of the personnel carrying out work ...

Page 26: ...re end ferrules Always to be worn Preparatory tasks 1 Assembly must have been completed 2 Protect the cables for the voltage supply of the BEKOMAT in accordance with the specifications in the technical data AC 1 A time lag recommended DC 1 A time lag prescribed 3 In the case of AC voltage supply an accessible circuit breaker e g power plug or switch that shuts off all energised conductors must be ...

Page 27: ... 50 mm 1 96 7 Prepare the 3 wire cable of the voltage supply H 5 6 7 8 Slide the components of the cable gland 5 6 7 over the cable for voltage supply H and insert the cable into the top cover Normally Open NO Common CO Normally Closed NC N PE L Neutralleiter N Schutzleiter PE Phase L P E N L 9 Connect the voltage supply cable to the power control board in accordance with the terminal diagram Orig...

Page 28: ...ten using the pan head screw 35 Tighten the voltage supply cable H while doing this and screw the components of the cable gland 5 6 7 in place 3 2 56 11 Fit the screw terminal 56 Set the top cover 2 in place and fix it using the pan head screws 3 BEKOMAT 12 12 CO 12 CO PN63 Original installation and operation manual 28 64 ...

Page 29: ...ew terminal 56 of the power control board up and off 3 Unscrew the pan head screw 35 and take the power control board 9 out of the top cover 2 24 VDC 0V 0V 24 VDC 6 mm 0 23 60 mm 2 36 4 Prepare the 2 wire cable of the voltage supply H 5 6 7 5 Slide the components of the cable gland 5 6 7 over the cable for voltage supply H and insert the cable into the top cover Original installation and operation...

Page 30: ...agram H 5 6 7 35 9 2 7 Insert the power control board 9 back into the top cover 2 and fasten using the pan head screw 35 Tighten the voltage supply cable H while doing this and screw the components of the cable gland 5 6 7 in place 3 2 56 8 Fit the screw terminal 56 set the top cover 2 in place and fasten using the pan head screw 3 BEKOMAT 12 12 CO 12 CO PN63 Original installation and operation ma...

Page 31: ...ition to the potential free contact a 4 5 wire cable must be used for the connection depending on the application I 5 6 7 4 2 Take the dust protection pane 4 out 3 Slide the components of the cable gland 5 6 7 over the cable for potential free contact I and insert the cable into the top cover Normally Open NO Common CO Normally Closed NC N PE L Neutralleiter N Schutzleiter PE Phase L P E N L 4 Con...

Page 32: ...ble If the potential free contact is to be connected in addition to the external TEST button a 4 5 wire cable must be used for the connection depending on the application I 5 6 7 4 2 Take the dust protection pane 4 out of the left hand cable gland 3 Slide the components of the cable gland 5 6 7 over the cable I and insert the cable into the top cover Normally Open NO Common CO Normally Closed NC 2...

Page 33: ...danger of death or serious injuries as well as malfunction and device failure following contact with components which are in contact with electric voltage Only carry out installation maintenance and repair work on the product and accessories when they have been disconnected and secured against being switched back on again Set up a safety area around the working area during all installation mainten...

Page 34: ...e checked If the self test is positive the BEKOMAT goes into normal operation 0 For acoustic signalling the solenoid valve cycles twice If the self test is negative the BEKOMAT goes into fail safe operation 0 For acoustic signalling the solenoid valve cycles 20 times The LED signalling of the various operating states can be seen in the following table 9 1 Operating states Illustration Description ...

Page 35: ...40 ms BM12 t 140 ms BM13 Discharge procedure TEST button pressed briefly The red Alarm LED is off The green Valve LED lights up during the discharge procedure The green Power LED is on t 500 ms t 500 ms Pre alarm TEST button pressed 1 min and 5 min The red Alarm LED flashes The green Valve LED is on The green Power LED is on Alarm TEST button pressed 5 min The red Alarm LED is on The green Valve L...

Page 36: ...he device with a dripping wet cloth Never use abrasive or aggressive cleaning agents or solvents which could damage the outer coating e g markings type plate corrosion protection etc Never clean the device with hard or pointed implements Use an anti static damp cloth for cleaning the outside Immediately replace any product markings pictograms markings that have become illegible WARNING Insufficien...

Page 37: ...tes Tools Material Protective equipment Screwdrivers Cross head size 2 5 mm 0 09 Flat blade size 2 5 mm 0 09 e g adjustable spanner Cleaning brush made of wire or soft plastic material with Ø max 1 5 mm 0 05 Ø max 2 5 mm 0 09 Sealants Lubricant for greasing the O rings Mild detergent Cotton cloth or disposable tissue Always to be worn Preparatory tasks 1 Decommissioning and disassembly must have b...

Page 38: ...Raise the top cover 2 and lift the cable terminals 54 56 off 16 4 Loosen the fixing screws of the solenoid valve connector 16 15 5 Pull the solenoid valve connector 15 off BEKOMAT 12 12 CO 12 CO PN63 Original installation and operation manual 38 64 ...

Page 39: ... screws 13 and 25 and remove the solenoid valve 10 11 7 Loosen the hexagon nut 10 and remove together with the washer 11 33 17 8 Pull the solenoid coil 33 up and off the core guide pipe 17 Original installation and operation manual BEKOMAT 12 12 CO 12 CO PN63 39 64 ...

Page 40: ...ommended interval Carry out cleaning work in the disassembled state at the same time as wear part replacement Illustration Description explanation X X X X X X X X X The components X are contained in the set of wear parts and must be replaced 10 Grease the O rings in the set of wear parts Use a lubricant suitable for this purpose BEKOMAT 12 12 CO 12 CO PN63 Original installation and operation manua...

Page 41: ...th pressure spring 28 not shown onto the membrane seat Make sure that the pressure spring is fitted in the centre of the membrane 19 17 30 21 14 Insert the valve core 19 into the core guide pipe 17 Guide the flange 30 with countersunk head screws over the core guide pipe 17 and screw tightly on the membrane cap 21 Original installation and operation manual BEKOMAT 12 12 CO 12 CO PN63 41 64 ...

Page 42: ... pipe 17 and fasten the screw into place using the hexagon nut 10 13 15 25 16 Screw the solenoid valve to the housing again using the pan head screws 13 and 25 and fit the solenoid valve connector 15 16 17 Screw the fixing screw of the solenoid valve connector 16 tight BEKOMAT 12 12 CO 12 CO PN63 Original installation and operation manual 42 64 ...

Page 43: ...ation Description explanation 2 54 56 18 Fit the cable terminals 54 56 and the top cover 2 3 19 Screw the 4 pan head screws 3 tight Original installation and operation manual BEKOMAT 12 12 CO 12 CO PN63 43 64 ...

Page 44: ... temperature Carry out the individual cleaning steps as follows Illustration Description explanation 1 Clean the control air bore and condensate discharge bore using a cleaning brush Ø max 2 5 mm 0 09 2 Clean the control air cover using a cleaning brush Ø max 2 5 mm 0 09 3 Clean the upper opening on the core guide pipe using a cleaning brush Ø max 2 5 mm 0 09 4 Clean the core guide pipe from below...

Page 45: ... cleaning brush Ø max 1 5 mm 0 05 6 Clean the membrane seat using a cleaning brush Ø max 2 5 mm 0 09 7 Wipe the membrane seat and the membrane cap down using a clean cloth without cleaning agent Original installation and operation manual BEKOMAT 12 12 CO 12 CO PN63 45 64 ...

Page 46: ...sible for the selection and specification of the test method to be used which should be executed in accordance with valid standards and regulations e g DIN EN 1779 11 Consumables accessories and spare parts 11 1 Order information BEKO TECHNOLOGIES Service requires the following data for an inquiry or order Serial number of the product see type plate Material number and designation of the accessory...

Page 47: ...C BM12 BM12 CO 2801247 24 VAC VDC BM12 BM12 CO Trace heater 230 VAC 4041657 BM12 BM12 CO BM12 CO PN63 Insulation shell 2000195 BM12 BM12 CO BM12 CO PN63 Mounting bracket for wall and floor installation 2000035 BM12 BM12 CO Connection set 2000039 BM12 BM12 CO Drain kit 2000045 BM12 BM12 CO Original installation and operation manual BEKOMAT 12 12 CO 12 CO PN63 47 64 ...

Page 48: ...ence X X X X X X X X X Set of wear parts 2000049 BM12 BM12 CO 2000748 BM12 CO PN63 Membranes 3 pcs 4003555 BM12 BM12 CO 2000437 BM12 CO PN63 X X X X X X X Membrane seat 2800829 BM12 BM12 CO BEKOMAT 12 12 CO 12 CO PN63 Original installation and operation manual 48 64 ...

Page 49: ... Valve unit complete 4027846 BM12 4027847 BM12 CO 4027848 BM12 CO PN63 X X X X X X X X X X X X X X Valve attachment components 2000052 BM12 2000053 BM12 CO 2000054 BM12 CO PN63 Original installation and operation manual BEKOMAT 12 12 CO 12 CO PN63 49 64 ...

Page 50: ...ation order reference X X X X X X X X X X X Set of seals 2000058 BM12 BM12 CO 2000749 BM12 CO PN63 Housing 2000060 BM12 2000061 BM12 CO 2000234 BM12 CO PN63 BEKOMAT 12 12 CO 12 CO PN63 Original installation and operation manual 50 64 ...

Page 51: ...12 CO PN63 Power control board 200 VAC 2000349 BM12 BM12 CO BM12 CO PN63 Power control board 115 VAC 2000064 BM12 BM12 CO BM12 CO PN63 Power control board 100 VAC 2000611 BM12 BM12 CO BM12 CO PN63 Power control board 24 VAC 2000065 BM12 BM12 CO BM12 CO PN63 Power control board 24 VDC 2000756 BM12 BM12 CO BM12 CO PN63 Original installation and operation manual BEKOMAT 12 12 CO 12 CO PN63 51 64 ...

Page 52: ...tallation maintenance and repair work on the product and accessories when they have been disconnected and secured against being switched back on again Set up a safety area around the working area during all installation maintenance and repair work For installation of the device adhere to all applicable regulations e g VDE 0100 IEC 60364 ATEX Connect the protective conductor earth connection accord...

Page 53: ...able spanner Always to be worn Preparatory tasks 1 Depressurise the compressed gas system or the respective system section and secure it against unintentional pressure build up 2 Decommissioning has been completed Illustration Description explanation C D 3 Close and disassemble the feed line D E F G 4 Disassemble the discharge line E Original installation and operation manual BEKOMAT 12 12 CO 12 C...

Page 54: ...ctronic equipment are marked by the crossed out rubbish bin The crossed out rubbish bin symbolises that electrical and electronic equipment must be collected separately and must not be disposed of together with unsorted domestic waste For this purpose all communities have set up collecting systems where waste from electrical or electronic equipment can be handed in free of charge to recycling stat...

Page 55: ...tronic devices with the exception of those covered by 20 01 21 20 01 23 and 20 01 35 20 01 36 15 Troubleshooting FAQ Illustration Description explanation Troubleshooting All LEDs off Read the operating voltage off on the type plate and check it Check whether voltage is applied to the terminals of the power control board PE L N Check the plug type connection of the screw terminal on the control PCB...

Page 56: ... Rhineland for the Canadian and US American market and that basic safety and health requirements were met during manufacturing of the product The product may be sold on the Canadian and US American market EAC marking The EAC marking indicates that a product fulfils all the Eurasian directives applicable for this product and that basic safety and health requirements were met during manufacturing of...

Page 57: ...Original installation and operation manual BEKOMAT 12 12 CO 12 CO PN63 57 64 ...

Page 58: ... 3 52 51 50 49 48 47 46 45 44 43 40 41 42 28 27 26 25 24 23 5 6 7 4 55 54 56 8 9 34 33 32 31 30 37 38 39 29 35 36 10 12 13 14 15 16 17 18 19 20 21 22 11 1 2 BEKOMAT 12 12 CO 12 CO PN63 Original installation and operation manual 58 64 ...

Page 59: ... screw 13 Pan head screw M4 x 30 41 O ring 4 x 1 5 mm 14 Seal for solenoid valve connector 42 Housing 15 Solenoid valve connector 43 Condensate inlet 16 Fixing screw for solenoid valve connector 44 Dust cap R1 2 17 Core guide pipe 45 Sensor tube 18 Oval ring 21 8 x 1 5 x 2 5 mm 46 O ring 31 42 x 2 62 mm 19 Valve core 47 Fixing screw 20 Conical spring 48 O ring 34 59 x 2 62 mm 21 Membrane cap 49 Bo...

Page 60: ...N63 1 5 6 7 8 9 34 12 10 11 13 14 15 16 17 18 19 20 21 22 24 25 26 52 35 36 33 32 31 30 28 27 29 55 51 39 38 37 50 49 48 47 46 45 44 40 41 42 43 2 3 4 56 54 BEKOMAT 12 12 CO 12 CO PN63 Original installation and operation manual 60 64 ...

Page 61: ...40 Earthing screw 13 Pan head screw M4 x 30 41 O ring 4 x 1 5 mm 14 Seal for solenoid valve connector 42 Housing 15 Solenoid valve connector 43 Condensate inlet 16 Fixing screw for solenoid valve connector 44 Dust cap R1 2 17 Core guide pipe 45 Sensor tube 18 Oval ring 21 8 x 1 5 x 2 5 mm 46 O ring 31 42 x 2 62 mm 19 Valve core 47 Fixing screw 20 Conical spring 48 O ring 34 59 x 2 62 mm 21 Membran...

Page 62: ...BEKOMAT 12 12 CO 12 CO PN63 Original installation and operation manual 62 64 ...

Page 63: ...Original installation and operation manual BEKOMAT 12 12 CO 12 CO PN63 63 64 ...

Page 64: ... 632 76 68 Mobil 34 610 780 639 info es beko technologies es BEKO TECHNOLOGIES LIMITED Unit 1010 Miramar Tower 132 Nathan Rd Tsim Sha Tsui Kowloon Hong Kong Tel 852 5578 6681 Hong Kong 86 147 1537 0081 China tim chan beko technologies com BEKO TECHNOLOGIES INDIA Pvt Ltd Plot No 43 1 CIEEP Gandhi Nagar Balanagar Hyderabad IN 500 037 Tel 91 40 23080275 91 40 23081107 Madhusudan Masur bekoindia com s...

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