BEKA BEKA-MAX OC-1 Manual Download Page 1

1

Multi line pump OC-1
with integrated control unit BEKA-troniX1 (12-24V DC)

FU2174280409GB   Subject to alterations!

The BEKA-MAX grease central lubrication pump type OC-1

is electrically driven. It has up to 21 independently form

each other, lubrication outlets, but can also be delivered in

Models with 10, 22 and 34 outlets to which the lubricating

points are directly connected. One pump element is

necessary for each outlet. Five pump elements with

different output rates are on disposal.

This enables adjusting the output rate according to the

demand of each lubricating point.

Having a working pressure of max. 200 bar, this pump

enables the supply of commercial greases up to NLGI-cl.2.

The pump only differs from reservoir and outlet types and is

controlled by the integrated BEKA-troniX1.

Technical data:

Motor:

Operating voltage:

12 V DC / 24 V DC

Speed:

15 r/min.

Current consumption:

No-load operation at + 20°C:

0,8 A / 0,4 A

Full load at + 20°C:

2,2 A / 1,1 A

Fuse:

5 A / 3 A

Integrated control unit

16

1

Cycle time (h)

Service

EA / PA Controller

Typ  BEKA-troniX1

Lubrication time (min.)

8

0,5

8

0,5

Pump:

Max. operating pressure:

200 bar

Permit. operating temperature:

-28°C to +70°C

Reservoir content:

Reservoir transparent:

1,9 kg, 2,5 kg, 4 kg or 8 kg

Sense of revol. of agitator blade:

counter-clockwise

Installation position:

Reservoir vertical

Output rate:

depending on pump element (see page 6)

Protection class:

IP6K9K acc. to DIN 40050

Lubricant:

greases up to NLGI-cl. 2

(without solid lubricants)

mineral oils of 40 mm /s (cSt)

2

Control unit:

BEKA-troniX1

Supply voltage:

10 to 60 V DC

Current max.:

I = 6,0 A

Fuse (not included in device):

F 6,3 A

(5x20) semi time-lag

Outlet for signal lamp:

I = 0,4 A

Temperature range:

-35°C to +75°C

Multiline pump OC-1 with 2,5 kg reservoir, 21 outlets and

integrated BEKA-troniX1.

...een product van BEKA

Summary of Contents for BEKA-MAX OC-1

Page 1: ...chnical data Motor Operating voltage 12 V DC 24 V DC Speed 15 r min Current consumption No load operation at 20 C 0 8A 0 4A Full load at 20 C 2 2A 1 1A Fuse 5A 3A Integrated control unit 16 1 Cycle time h Service EA PA Controller Typ BEKA troniX1 Lubrication time min 8 0 5 8 0 5 Pump Max operating pressure 200 bar Permit operating temperature 28 C to 70 C Reservoir content Reservoir transparent 1 ...

Page 2: ...from being reprimed into the main line The agitator blade 2 presses the lubricant out of the supply container 1 through a screen 4 which reduces air inclusions into the suction area in the pump housing 3 A scraper at the agitator blade 2 enables a visual control of the existing grease level in the transparent reservoir 1 Multi line pump OC 1 Function Subject to alterations 1 5 9 2 4 7 8 6 3 een pr...

Page 3: ... screw cover Ø151 207 175 Plug connection Ø6 Ø9 5 Connection cable length 10 m 130 152 106 182 5 172 5 273 5 Model with 10 outlets Connection cable length 10 m Model with 8 kg reservoir 2 part Model with 4 kg reservoir Option with screw cover Option with screw cover Ø180 245 448 256 176 Plug connection Ø6 Ø9 5 239 172 273 5 Reservoir Models and installation dimensions Multi line pump OC 1 Dimensio...

Page 4: ...nnection Ø6 Ø9 5 Connection cable length10 m 130 152 106 182 5 172 5 273 5 Connection cable length 10 m Model with 8 kg reservoir 2 part Model with 4 kg reservoir Option with screw cover Option with screw cover Ø180 286 499 297 176 239 172 273 5 Plug connection Ø6 Ø9 5 Model with 34 outlets Multi line pump OC 1 Dimensional drawings Subject to alterations een product van BEKA ...

Page 5: ... 5 49 130 152 View Z Ø225 Ø225 212 297 176 239 172 273 5 Ø9 5 Connecting cable length 10 m Plug connection Ø6 Model wtih 34 outlets 345 7 5 Model with 8 kg 1 part Multi line pump OC 1 Dimensional drawings Subject to alterations een product van BEKA ...

Page 6: ...e Ø6 With pipe connection Ø4 with retaining screw and olive Description of pump elements PE 5 10 15 25 50 A maximum of 34 pump elements PE 5 respectively 10 15 25 50 can be installed in the multi line pump OC 1 Those are directly connected with the lubricating points Install the pump in a way that the length of the separate pipe lines does not exceed 8 m Multi line pump OC 1 Pump elements Type no ...

Page 7: ...me h Service Lubrication time min 8 0 5 8 0 5 Pump element Screw plug Subject to alterations Remove screw plug and USITring Screw in pump element and Cu sealing ring If a pump element is removed the outlet position has to be sealed with an according screw plug and USITring Screw plug and USITring USIT ring 14x18 7x1 5 Order no 100150010148 Screw plug M14x1 Order no 090090801450 een product van BEK...

Page 8: ...rrupted At any time when the ignition is on an interim lubrication occurs when the button on the side of the pump motor housing or the illuminated button on the control panel is activated this serves as a check of functionality The pump then immediately starts its lubrication cycle the lubrication or cycle duration recorded up to that point is reset and starts from the beginning An interim lubrica...

Page 9: ... the lubrication time can be adjusted time Cycle means the period from the beginning of one time lubrication process to the beginning of another lubrication process B Revolution controller In the case of revolution fluctuations at lower temperatures or high torque the lubrication for the BEKA troniX1 time integrated electronic controller is determined by the number of pump motor revolutions The pu...

Page 10: ...the adjusting ranges can be changed over by means of the diagnostic software BEKA DiSys even on site if the controller has already been operated before at the customer s All adjusting ranges for the lubrication period and all cycle time ranges can be combined at random Adjusting the parameters Lubrication times 1 to 16 min 16 notches every 1 min 2 to 32 min 16 notches every 2 min 2 to 32 sec 16 no...

Page 11: ...tion for servicing purposes the lubrication time must be set a to higher value than the cycle duration BEKA troniX1 integrated electronic controller Subject to alterations Standby 1 5 sec ON OFF OFF ON LED red LED green Standby indicator LED green During whole lubrication ON OFF OFF ON LED red Lubrication sequence 16 1 Cycle time h Service EA PA Controller Typ BEKA troniX1 Lubrication time min 8 0...

Page 12: ...evel monitoring The additional function can be installed under every operational mode of the control device Next to the bayonet plug two 4 pole plug connectors at the motor s lower casing can be found at the addional function s delivery The additional plug connections and the cable for the button are marked in colours The plug connection with the red marking ring is for connecting the grease level...

Page 13: ... signal off If the signal remain off for more than 10 sec then the controller switches the pump off so that no air is pumped into the system The red LED on the controller display situated on the pump s motor housing or a built in red signal lamp if available starts to illuminate Once the grease has been refilled the controller restarts itself The g ease level controller can be r delivered already ...

Page 14: ...ar of construction 2004 Control delivered for retrofitting or replacement are units not provided with connection cable as this is normally already ling device available If the control is to be installed in a pump which has not been equipped with a control unit so far or to be eplaced by a control with another r unit connector the connecting cable must be ordered separately The connecting cables fo...

Page 15: ...nal 15 black nr 3 brown ge gr Intermediate lubrication button orange Nr 4 red nr 2 Signal lamp red green nr 1 Signal lamp green External signal lamp Filling level switch for grease level monitoring green red Nr Cable nr at unicolored cables Subject to alterations 15 een product van BEKA ...

Page 16: ...ling via filling coupling Subject to alterations Coupling plug grease EDP no 2159 0061 012 Coupling sleeve grease EDP no 2159 0062 011 Reduction EDP no F2185 57 00 16 1 Cycle time h Service EA PA Controller Typ BEKA troniX1 Lubrication time min 8 0 5 8 0 5 Straight filling connection EDP no 2152 0150 Grease gun EDP no 2081 030 26 Reduction EDP no FWZ01889 03 16 1 Cycle time h Service EA PA Control...

Page 17: ...se level monitoring with grease level monitoring 8 8 2 part 1 part 1 4 2 3 8 S T U W Control unit with BEKA troniX1 2 Additional equipment at BEKA troniX1 without connection plug M12x1 for additional equipment with grease level monitoring connected at the control unit with plug M12x1 for grease level monitoring not activated 1 2 3 Parameter at BEKA troniX1 Cycle time Lubricating time 0 5 to 8 h 2 ...

Page 18: ... for additional equipment mit grease level monitoring connected at the control unit with plug M12x1 for grease level monitoring not activated 0 1 4 Additional equipment Multi line pump OC 1 Order key control unit BEKA troniX1 installed in the lower case The operational modes respectively the setting range can be adjusted subsequent by means of the diagnosis software at the PC The grease level moni...

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