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Additional Installation Tips

2. Place the 24 V DC and communications cabling in one cable trunk/cable duct

and 230/380 V AC in another. If the cables need to be crossed, cross them at
90° only. Avoid combining the cabling for stronger 24 V DC outputs with
the communication cabling.

Ferrite cores that are snapped onto the shielded cabling may remove minor
disturbances. Large ferrite pieces that are snapped onto unshielded cabling and
where the wires go 2-4 times around the cores are approximately 5-25 times more
efficient.

6.4 Ambient Temperature

The maximum ambient temperature for the operator panel is provided in the
specifications. The ambient temperature refers to the temperature in the device
cabinet which cools the operator panel’s electronics.

Operator
panel

Power

Power

Power

30 °C outside

Top
50 °C inside

Bottom
40 °C inside

Middle
45 °C inside

Airflow

Axial fan
120 x 120 mm

In most cases, the ambient temperature for the operator panel is significantly
higher than the device cabinet’s ambient temperature.
If the cabinet is tall and there are a number of heat-generating devices, the
temperature at the top of the cabinet is considerably higher than the temperature
increase that would be expected. All electronics are sensitive to heat. The lifespan
of an electrolytic capacitor is cut in half with an 8-10 °C increase in temperature. A
15-20 °C temperature increase results in a quarter of the lifespan etc.
Rittal has a good program for estimating the anticipated average temperature in
the cabinet as well as a large program for controlling the temperature in the device
cabinet.
An enamel-coated steel cabinet has a radiant heat value of 5.5 W/m

2

per degrees C.

Installing a fan inside the cabinet evens out the temperature, while moving air
provides considerably better cooling than still air.
Install the fan so that it sits in a cooler area and blows cold air against the operator
panel. If the fan is mounted at the top and sucks warm air upwards, the ambient
temperature of the fan becomes higher, resulting in a shorter lifespan.
An approximate value of the net power consumption for the operator panel can
be calculated by multiplying the supply voltage with the current drawn by the
operator panel. This is assuming that all supplied power is transformed to heat.

24

Beijer Electronics, MAEN275

Summary of Contents for BoX2 pro

Page 1: ...BoX2 pro Installation Manual English MAEN275 2018 03...

Page 2: ......

Page 3: ...ts group companies assumes no responsibility for any errors that may appear in this document Read the entire installation manual prior to installing and using this equipment Only quali ed personnel ma...

Page 4: ...Foreword Beijer Electronics MAEN275...

Page 5: ...ctions to the Controller 12 2 1 2 Other Connections and Peripherals 13 3 TechnicalData 15 4 ChemicalResistance 17 4 1 MetalCasing 17 5 Operator Panel Drawings 19 5 1 Connectors 19 5 1 1 Communication...

Page 6: ...Contents Beijer Electronics MAEN275...

Page 7: ...ier cannot assume responsibility for actual use based onthe gures The supplierneither guarantees thatthe operator panel is suitable foryour particularapplication nor assumesresponsibilityforyour produ...

Page 8: ...tion All deviceshave tobe supplied bya Class 2 powersupply Warning Only UL and cUL approved expansion units are allowed to be connected to the port designated EXPANSION At the moment there are no such...

Page 9: ...blecontrollers industrialPCs forthe use in industrial controlequipment and are intended to be front panel mounted Type 12 and4x forindoor use only Caution The enclosure provides a degree of protection...

Page 10: ...intenance operations disconnect the equipment from the electrical supply Replacingthe battery incorrectly mayresultin explosion Only use batteries recommended by the supplier Duringthe warrantyperiod...

Page 11: ...e the connection to a side The mount canbe removed for access to all the mounting points shownabove The followingis needed Notools required standard usage A Phillips screwdriver formovement orremoval...

Page 12: ...and polarity of the powersource is correct Separate high voltage cables from signal and supply cables Shielded communication cables are recommended 24V DC RS232 RS422 RS485 24V DC A D Controller Powe...

Page 13: ...er Connections and Peripherals Cables peripheral equipment and accessories must be suitable forthe application and itsenvironment Forfurtherdetailsor recommendations please refertothe supplier Beijer...

Page 14: ...Installation 14 Beijer Electronics MAEN275...

Page 15: ...5 GB SSD eMMC Memory RAM 1 GB DDR3 NVRAM 128 kB Real time clock Yes Battery BR 2032 lithium battery replaceable Power consumption at rated voltage 5 W Fuse Internal DC fuse 3 14 AT 5 20 mm Power suppl...

Page 16: ...Technical Data Parameter BoX2 pro UL approval Yes information available at UL com Marine certificates Information is available on www beijerelectronics com 16 Beijer Electronics MAEN275...

Page 17: ...llowing chemicals at room temperature Butanol Nitric acid 3 Hydrochloric acid 5 Nitric acid 10 Isopropyl alcohol Phosphoric acid 43 Sodium hypochlorite 10 Turpentine Note If exposure to any of the abo...

Page 18: ...Chemical Resistance 18 Beijer Electronics MAEN275...

Page 19: ...ort 9 pin female Pin COM 1 COM 2 COM 3 1 RS 422 Tx RS 485 Tx Rx 2 RS 232 RxD 3 RS 232 TxD 4 RS 422 Rx RS 485 Tx Rx 5 GND GND 6 RS 422 Tx RS 485 Tx Rx 7 RS 232 RTS 8 RS 232 CTS 9 RS 422 Rx RS 485 Tx Rx...

Page 20: ...Operator PanelDrawings 5 2 BoX2 pro Outline 128 86 78 14 39 Note A Step CAD file is available on the web site www beijerelectronics com 20 Beijer Electronics MAEN275...

Page 21: ...terminalconnectoron the operatorpanel and the chassis of the panel see 2 in drawing above 2 Connect awire orgroundingbraid that is sized correctlyaccording to local electrical codes betweenthe chassi...

Page 22: ...RJ45 RJ45 RJ45 Industrial Ethernet Operator panel Operator panel Operator panel Operator panel Shielded Short and unshielded 0 1 F 250 V 1 1 3 3 8 8 2 2 In some industrialunits forEthernet the RJ45 c...

Page 23: ...withfoil and abraided shield D sub covers shouldbe shielded andthe shield shouldbe connected to the cover 360 where the cable enters Connect the shield at both ends Shielded cable Not same potential G...

Page 24: ...e are anumberofheat generatingdevices the temperature at the top ofthe cabinet is considerably higherthan the temperature increase that would be expected All electronics are sensitive to heat The life...

Page 25: ...tion against electric shock and UL 950 Note Here is an example that explains why a secure 24 V DC powersupply can be ruined by mixing 24 V relay contacts with 230 V AC relay contacts in a smaller cont...

Page 26: ...forexample a USB memory stick keyboard orsimilar device is plugged in If anumberofunitsare connectedthat have a0 Vand a groundconnection and these are connected to various groundingpoints there is a...

Page 27: ...e shield mustbe grounded at one end The other end is usuallygrounded but with longerdistances or whenthere is adifference in the ground potential the shield should be connected tothe ground via 0 1 F...

Page 28: ...Head office Beijer Electronics AB Box 426 201 24 Malm Sweden www beijerelectronics com 46 40 358600...

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