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Operating Instructions 

HBP530A-CNC 

 

BA85308 

Status 46/04 

 

Rev 07.02.11 

Page 1 

Table of Contents 
 

1

 

Safety 

6

 

1.1

 

Machine Hazards 

6

 

1.2

 

Explanation of Symbols 

6

 

1.3

 

Qualified Personnel 

6

 

1.4

 

Proper Operation 

7

 

1.5

 

The Workplace 

7

 

1.6

 

Location of the Operating Instructions 

8

 

1.7

 

Emergency Stop 

8

 

1.8

 

Common safety regulations 

8

 

1.9

 

Noise 

9

 

2

 

Installation 

10

 

2.1

 

Transport 

10

 

2.2

 

Foundation 

10

 

2.3

 

Electrical connections 

10

 

3

 

Instruction for use 

11

 

3.1

 

Rust protection paint 

11

 

3.2

 

Coolant 

11

 

3.3

 

Saw band choice 

11

 

4

 

Operation 

12

 

4.1

 

Description control panel 

12

 

4.2

 

Switch on and off 

12

 

4.3

 

Saw frame 

13

 

4.4

 

Clamping device 

13

 

4.4.1

 

Material collet 

13

 

4.4.2

 

Supply gripper 

13

 

4.4.3

 

Clamping pressure 

13

 

4.4.4

 

Bunch clamping device (Optional equipment) 

13

 

4.4.5

 

Vertical vice (Optional equipment) 

13

 

4.4.6

 

Gantry vise (Optional equipment) 

13

 

4.5

 

Saw drive 

14

 

4.6

 

Cutting velocity 

14

 

4.7

 

Feed and Cutting pressure adjustment 

14

 

4.8

 

Coolant 

14

 

4.8.1

 

Swell cooling 

14

 

4.8.2

 

Spray cooling unit (optional equipment) 

15

 

4.8.3

 

Temperature range 

15

 

4.9

 

Sawband change 

15

 

4.10

 

Supply Carriage 

16

 

4.11

 

Length location stop nut (LAM) 

16

 

4.12

 

Chip conveyor (Optional equipment) 

16

 

4.13

 

Roller train 

17

 

4.14

 

Point light 

17

 

Summary of Contents for HBP530A-CNC

Page 1: ...and choice 11 4 Operation 12 4 1 Description control panel 12 4 2 Switch on and off 12 4 3 Saw frame 13 4 4 Clamping device 13 4 4 1 Material collet 13 4 4 2 Supply gripper 13 4 4 3 Clamping pressure...

Page 2: ...0 5 3 3 Record data 32 5 3 4 Job list page 49 34 5 3 5 Job list 35 5 3 6 End piece stop page 51 36 5 4 Cutting menu page 5 37 5 4 1 Cutting data page 6 38 5 4 2 Cutting data 39 5 4 3 Time record page...

Page 3: ...mp page 30 82 5 7 3 4 2 Feed gripper page 31 83 5 7 3 4 3 Vertical clamp page 32 84 5 7 3 4 4 Portal clamp page 33 85 5 7 3 5 Paraphernalia page 29 86 5 7 3 6 Material Transport page 55 87 5 7 3 6 1 I...

Page 4: ...uides 120 10 7 Wheel cases 120 10 8 Chip conveyor Specific equipment 120 10 9 Measuring unit Specific equipment 120 10 10 Change of battery 120 10 10 1 Operation steps 121 10 11 Preplacement and Clean...

Page 5: ...l filter cleaning 131 14 7 4 Oil container strainer cleaning 131 14 7 5 Sprayoil lead micropump bleeding 131 14 8 Disturbance 131 15 Central Lubrication System Special Equipment 132 15 1 Structure and...

Page 6: ...er operation of this equipment can render it a danger to life and limb for the operator and other persons 1 2 Explanation of Symbols The following symbols are used in the Operating Instructions Danger...

Page 7: ...risks and hazards as well as the safety equipment incorporated in this machinery Safety equipment such as emergency stops and covers must not be removed or rendered inoperative In front and behind of...

Page 8: ...cleaning maintenance work and repairing switch off the main switch and support the saw frame Never grip during the sawing process in the sawing or clamping zone Attention the machine lags The operator...

Page 9: ...machine in idle running When the saw band enters the cut noise levels can increase depending on the grade and shape of the material being sawn On solid material 80 85 dB A is rarely exceeded Particula...

Page 10: ...t is to proof if the operating voltage of the net is identical with the voltage of the driving motor The sawing machine is installed It is only to feed the power supply cable into the switch gear cabi...

Page 11: ...ake sure that the concentrate is filled in the water and not vice versa The mixing should be done by strong stirring If there is a danger of freezing it is additional to fill in anti freezer mixture r...

Page 12: ...icator shows a interruption of the machine by a red flashing Point light With this switch is the point light switched on respectively off Mode pre selection With this switch is pre selected between au...

Page 13: ...al for clamping two hand operation is to do by pressing the corresponding function key NG open NG clamping 4 4 3 Clamping pressure For thin walled profiles it is possible to reduce the clamping pressu...

Page 14: ...material Adjustment 1 3 For standard steel as e g C 15 C 45 Adjustment 4 6 For high strength steel Adjustment 7 9 For running in of new sawbands the feed is to reduce for the first cuts approximately...

Page 15: ...toxic and are to use only in closed systems 4 9 Sawband change Attention The sawing machine lags After switch off waiting until the machine stands still Never grip in the running tool The machine oper...

Page 16: ...chapter Cutting pressure adjustment and feed adjustment 4 10 Supply Carriage By pressing the switch NG forward NG backward 2 hand operation the supply carriage is to move For this the sawband is to li...

Page 17: ...serstrahlung BGV B2 VBG 93 ist einzuhalten Avoid a direct look into the laser light 4 16 Material shaking conveyor specific equipment The material shaking conveyor works parallel with the saw drive if...

Page 18: ...ation is to machine with the data who are programmed in the set then at first it is to jump in the menu job input page 4 and to enter the correct data If the automatic is started with saw off then the...

Page 19: ...ing manual operation Manual cope Adjusting the coping height with a ruler at the saw frame Electronical cope Entering the coping height at the operation panel at page 27 common sawing coping at mm If...

Page 20: ...sawing process to be programmed Additionally faults are displayed on screen with descriptions to inform the operator of the machine status Fault messages are shown independent of the present procedure...

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