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Mounting and wiring

KL6031/KS6031, KL6041/KS6041

18

Version: 2.1.0

Additional installation instructions

For terminals with enhanced mechanical load capacity, the following additional installation instructions apply:

• The enhanced mechanical load capacity is valid for all permissible installation positions

• Use a mounting rail according to EN 60715 TH35-15

• Fix the terminal segment on both sides of the mounting rail with a mechanical fixture, e.g. an earth

terminal or reinforced end clamp

• The maximum total extension of the terminal segment (without coupler) is:

64 terminals (12 mm mounting with) or 32 terminals (24 mm mounting with)

• Avoid deformation, twisting, crushing and bending of the mounting rail during edging and installation of

the rail

• The mounting points of the mounting rail must be set at 5 cm intervals

• Use countersunk head screws to fasten the mounting rail

• The free length between the strain relief and the wire connection should be kept as short as possible. A

distance of approx. 10 cm should be maintained to the cable duct.

3.4

Disposal

Products marked with a crossed-out wheeled bin shall not be discarded
with the normal waste stream. The device is considered as waste
electrical and electronic equipment. The national regulations for the
disposal of waste electrical and electronic equipment must be observed.

Summary of Contents for KL6031 Series

Page 1: ...Documentation EN KL6031 KS6031 KL6041 KS6041 Serial Interface Terminals 2022 06 08 Version 2 1 0...

Page 2: ......

Page 3: ...al 18 3 5 Connection 19 3 5 1 Connection system 19 3 5 2 Wiring 20 3 6 ATEX Special conditions extended temperature range 22 3 7 Continuative documentation for ATEX and IECEx 23 4 KS2000 Configuration...

Page 4: ...Table of contents KL6031 KS6031 KL6041 KS6041 4 Version 2 1 0...

Page 5: ...ation of products that have already been supplied may be made on the basis of the data diagrams and descriptions in this documentation Trademarks Beckhoff TwinCAT TwinCAT BSD TC BSD EtherCAT EtherCAT...

Page 6: ...nded for trained specialists in control automation and drive engineering who are familiar with the applicable national standards Description of instructions In this documentation the following instruc...

Page 7: ...tware 0 1 first provisional documentation for KL6031 and KL6041 Firmware and hardware versions Documentation Version KL6031 KS6031 KL6041 KS6041 Firmware Hardware Firmware Hardware 2 1 0 3C 04 3D 07 2...

Page 8: ...er The active communication channel operates independently of the higher level bus system in full duplex mode at up to 115 2 kbit s The RS232 interface guarantees high immunity to interference through...

Page 9: ...8 byte transmit buffer Bit width in process image input output 22 x 8 bit user data 2 x 8 bit control status up to 22 bytes of user data possible Configuration no address setting configuration via bus...

Page 10: ...has occurred If no process data is transmitted from the Bus Coupler for 100 ms the green LED goes out The TxD and RxD LEDs indicate the states of the signal lines Process data alternative output form...

Page 11: ...rough electrically isolated signals LEDs LED Color Meaning RUN green This LED indicates the terminal s operating state on normal operation off A watchdog timer overflow has occurred The RUN LED goes o...

Page 12: ...for all KSxxxx terminals Enhanced mechanical load capacity yes see Installation instructions 17 for enhanced mechanical load capacity Vibration shock resistance conforms to EN 60068 2 6 EN 60068 2 27...

Page 13: ...an be transmitted Connection for RS485 transfer In RS485 mode data are exchanged in half duplex mode A bus structure can be created in this operation mode Fig 3 RS485 Connection for RS422 transfer The...

Page 14: ...Please ensure you are electrostatically discharged and avoid touching the contacts of the device directly Avoid contact with highly insulating materials synthetic fibers plastic film etc Surroundings...

Page 15: ...fieldbus coupler Join the compo nents with tongue and groove and push the terminals against the mounting rail until the lock clicks onto the mounting rail If the terminals are clipped onto the mounti...

Page 16: ...the components The six spring contacts of the K Bus E Bus deal with the transfer of the data and the supply of the Bus Terminal electronics The power contacts deal with the supply for the field elect...

Page 17: ...feed points for testing these Power Feed Terminals can be released and pulled at least 10 mm from the group of terminals WARNING Risk of electric shock The PE power contact must not be used for other...

Page 18: ...terminals 12 mm mounting with or 32 terminals 24 mm mounting with Avoid deformation twisting crushing and bending of the mounting rail during edging and installation of the rail The mounting points of...

Page 19: ...ckaging density Standard wiring ELxxxx KLxxxx Fig 9 Standard wiring The terminals of ELxxxx and KLxxxx series have been tried and tested for years They feature integrated screwless spring force techno...

Page 20: ...y compact design as the packaging density is twice as large as that of the standard 12 mm bus terminals Massive conductors and conductors with a wire end sleeve can be inserted directly into the sprin...

Page 21: ...able wire size width Terminal housing ELxxxx KLxxxx ESxxxx KSxxxx Wire size width single core wires 0 08 2 5 mm2 0 08 2 5 mm2 Wire size width fine wire conductors 0 08 2 5 mm2 0 08 2 5 mm2 Wire size w...

Page 22: ...rotect against the rated operating voltage being exceeded by more than 40 due to short term interference voltages The individual terminals may only be unplugged or removed from the Bus Terminal system...

Page 23: ...ut explosion protection according to ATEX and IECEx Pay also attention to the continuative documentation Ex Protection for Terminal Systems Notes on the use of the Beckhoff terminal systems in hazardo...

Page 24: ...he Fieldbus Box Modules can be prepared before the commissioning phase Later on this configuration can be transferred to the terminal station in the commissioning phase by means of a download For docu...

Page 25: ...s can be observed by monitoring Process values can be specified in the output image for commissioning of the output modules All possibilities in the online mode can be used in parallel with the actual...

Page 26: ...erminals In the tree structure of the left hand window click on the plus sign next to the terminal whose parameters you wish to change item 2 in the example Fig 15 KS2000 tree branch for channel 1 of...

Page 27: ...L6031 KS6031 KL6041 KS6041 27 Version 2 1 0 4 3 Register Under Register you can directly access the registers of the KL6031 KL6041 The meaning of the register is explained in the Register Overview 37...

Page 28: ...inal default deactivated Process Data Length R34 7 39 Here you can set the user data length 3 5 or 22 bytes of the process data image default 22 bytes Set Factory Settings R7 38 Here you can restore t...

Page 29: ...ault activated 4 5 KL6041 Common Settings Common Settings tab for parameterization of the KL6041 Fig 18 Settings via KS2000 General Take Settings for all channels of this terminal The settings made ar...

Page 30: ...tus byte one cycle later R34 2 39 default deactivated XON XOFF supported sending data R34 3 39 default deactivated XON XOFF supported receiving data R34 4 39 default deactivated Point to point connect...

Page 31: ...b for parameterizing the KL6031 KL6041 The example below shows the KL6031 tab Fig 19 Settings via KS2000 Baud rate R32 39 You can set the baud rate for the terminal here default 9600 bit s Data format...

Page 32: ...e displayed in a tree structure under ProcData Fig 20 ProcData The spectacles mark the data that are currently graphically displayed in the History field Fig 21 History field The current input value i...

Page 33: ...alues forcing can have a direct effect on your automation application Only modify these output values if you are certain that the state of your equipment permits it and that there will be no risk to p...

Page 34: ...of bit SC The terminal acknowledges the data transfer to the controller through setting of bit SW 2 SW 2 is cancelled with CW 3 CW 2 IR InitRequest 1bin The controller requests terminal for initializ...

Page 35: ...this bit Only now new data can be transferred from the controller to the terminal Data transfer examples The examples use the large process image Data transfer from the controller to the terminal Cont...

Page 36: ...00 0000bin 0000 0100bin 0000 0000bin 0000 0000bin The controller requests terminal initialization 0000 0000bin 0000 0100bin 0000 0000bin 0000 0100bin Command is executed Terminal initialization is com...

Page 37: ...R8 38 Terminal type KL6031 0x178F 6031dec R ROM KL6041 0x1799 6041dec R9 38 Firmware version e g 0x3143 e g 1CASCII R ROM R10 Multiplex shift register variable R ROM R11 Signal channels variable R RO...

Page 38: ...receive buffer has overflowed incoming data is lost 0bin R7 Command register User code word For the following commands to be executed it is first necessary for the user code word 0x1235 to be entered...

Page 39: ...nal is restarted R32 Bit s rate R32 defines the bit s rate of the terminal The delivery state is 9600 bit s Bit 15 4 Bit 3 Bit 2 Bit 1 Bit 0 Baud rate reserved 1 0 1 0 115200 bit s reserved 1 0 0 1 57...

Page 40: ...in KL6031 reserved KL6041 Point to point connection enabled R34 4 0bin No support for the XON XOFF protocol when receiving data 0bin 1bin Support for the XON XOFF protocol when receiving data The term...

Page 41: ...ault settings The default setting can be changed with the KS2000 configuration software or with a master configuration software e g TwinCAT System Manager or ComProfibus The following tables show the...

Page 42: ...ent Address Input data Output data Conditions Word offset High byte Low byte High byte Low byte Complex evaluation yes Motorola format no Word alignment no 0 DataIn 0 SB DataOut 0 CB 1 DataIn 2 DataIn...

Page 43: ...taIn 2 reserved DataOut 2 Complex evaluation in Motorola format without word alignment Address Input data Output data Conditions Word offset High byte Low byte High byte Low byte Complex evaluation ye...

Page 44: ...to commence at a word boundary empty bytes are inserted into the process image as appropriate SB SW Status byte Status word for channel n appears in the input process image CB CW Control byte for chan...

Page 45: ...the control byte as a receipt in the status byte The terminal returns the firmware version 0x3341 in the input data word byte 1 and byte 2 This is to be interpreted as an ASCII code ASCII code 0x33 r...

Page 46: ...munication switched on Bit 0 6 not set means reading the register Bits 0 5 to 0 0 specify the register number 31 with 01 1111bin The output data word byte 1 and byte 2 has no meaning during read acces...

Page 47: ...e register Output Data Byte 0 Control byte Byte 1 DataOUT1 high byte Byte 2 DataOUT1 low byte 0xA0 1010 0000bin 0xXX 0xXX Explanation Bit 0 7 set means Register communication switched on Bit 0 6 not s...

Page 48: ...yte 1 DataIN1 high byte Byte 2 DataIN1 low byte 0x9F 1001 1111bin 0xXX 0xXX Explanation The terminal returns a value as a receipt in the status byte that differs only in bit 0 6 from the value of the...

Page 49: ...ate configured in the Bus Terminal bps 10 bits x 22 3 0 010 s 7333 bps KL6031 and KL6041 in 5 byte mode The serial Bus Terminal can also be reconfigured in such a way that 5 data bytes can be transfer...

Page 50: ...hoff components there Beckhoff Support Support offers you comprehensive technical assistance helping you not only with the application of individual Beckhoff products but also with other wide ranging...

Page 51: ...Standard wiring 19 Fig 10 Pluggable wiring 19 Fig 11 High Density Terminals 20 Fig 12 Connecting a cable on a terminal point 21 Fig 13 KS2000 configuration software 24 Fig 14 Display of the fieldbus...

Page 52: ......

Page 53: ...Beckhoff Automation GmbH Co KG H lshorstweg 20 33415 Verl Germany Phone 49 5246 9630 info beckhoff com www beckhoff com More Information www beckhoff com KL6xxx...

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