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Mounting and wiring

EK9300

24

Version: 3.2.6

Short description of the 10BaseT and 100BaseT cable types

Twisted-pair copper cable for star topologies, where the distance between two devices may not exceed 100
meters.

UTP

Unshielded twisted pair
This type of cable belongs to category 3, and is not recommended for use in an industrial environment.

S/UTP

Screened/unshielded twisted pair (screened with copper braid)
Has an overall shield of copper braid to reduce influence of external interference. This cable is
recommended for use with Bus Couplers.

FTP

Foiled shielded twisted pair (screened with aluminum foil)
This cable has an overall shield of laminated aluminum and plastic foil.

S/FTP

Screened/foiled-shielded twisted pair (screened with copper braid and aluminum foil)
Has a laminated aluminum screen with a copper braid on top. Such cables can provide up to 70 dB reduction
in interference power.

STP

Shielded twisted pair
Describes a cable with an outer screen, without defining the nature of the screen any more closely.

S/STP

Screened/shielded twisted pair (wires are individually screened)
This identification refers to a cable with a shield for each of the two wires as well as an overall shield.

ITP

Industrial Twisted-Pair
The structure is similar to that of S/STP, but, in contrast to S/STP, it has only one pair of conductors.

Summary of Contents for EK9300

Page 1: ...Documentation EK9300 PROFINET Bus Coupler for EtherCAT Terminals 3 2 6 2019 12 20 Version Date...

Page 2: ......

Page 3: ...3 2 3 ATEX Special conditions standard temperature range 26 3 2 4 ATEX Documentation 26 3 2 5 UL notice 27 4 Parameterization and commissioning 28 4 1 Meaning of the DIP switch 28 4 2 Further interfac...

Page 4: ...Table of contents EK9300 4 Version 3 2 6 8 1 Update Bus Coupler image 56 8 2 EK9300 FAQ 57 8 3 List of Abbreviations 57 8 4 Support and Service 60...

Page 5: ...tion of products that have already been supplied may be made on the basis of the data diagrams and descriptions in this documentation Trademarks Beckhoff TwinCAT EtherCAT EtherCAT G EtherCAT G10 Ether...

Page 6: ...ained specialists in control automation and drive engineering who are familiar with the applicable national standards Description of instructions In this documentation the following instructions are u...

Page 7: ...mperature range and note ATEX Documentation Addenda chapter UL notice 3 0 0 Migration Update structure 2 1 0 Chapter CoE data access over PROFINET added Chapter Multi configuration mode added Chapter...

Page 8: ...rom the different lines have different kinds of identification numbers Production lot batch number serial number date code D number The serial number for Beckhoff IO devices is usually the 8 digit num...

Page 9: ...tion certificate and other measuring terminals Examples of markings Fig 1 EL5021 EL terminal standard IP20 IO device with serial batch number and revision ID since 2014 01 Fig 2 EK1100 EtherCAT couple...

Page 10: ...EP1258 00001 IP67 EtherCAT Box with batch number date code 22090101 and unique serial number 158102 Fig 6 EP1908 0002 IP67 EtherCAT Safety Box with batch number date code 071201FF and unique serial nu...

Page 11: ...Foreword EK9300 11 Version 3 2 6 Fig 8 ELM3604 0002 terminal with unique ID number QR code 100001051 and serial batch number 44160201...

Page 12: ...e product it can be found in the following places on the packaging unit directly on the product if space suffices on the packaging unit and the product The BIC is machine readable and contains informa...

Page 13: ...rs are used by Beckhoff and serve internal processes Structure of the BIC Example of composite information from item 1 to 4 and 6 The data identifiers are marked in red for better display BTN An impor...

Page 14: ...ed configuration files such as GSD ESD or GSDML EtherCAT makes a very flexible topology configuration possible Thanks to the Ethernet physics long distances can also be bridged without the bus speed b...

Page 15: ...power contact supply voltage Ethernet Max size of process data max 1440 bytes In and Output data Dimensions W x H x L 64 mm x 100 mm x 73 mm Operating storage temperature 0 55 C 25 85 C Relative humi...

Page 16: ...ace 2 x RJ 45 switched 100 Mbit s Yes full duplex PROFINET Autocrossing Yes Protocol PROFINET IO DEVICE Yes ADS Interface Yes Services IRT no TCP IP ADS Yes Shared Device Yes Prioritized startup no MR...

Page 17: ...ensure you are electrostatically discharged and avoid touching the contacts of the device directly Avoid contact with highly insulating materials synthetic fibers plastic film etc Surroundings workin...

Page 18: ...mounting rails Bus Coupler Snapping onto the mounting rail The Bus Coupler can simply be snapped onto the mounting rail To this end position the block on the mounting rail and push it slightly until...

Page 19: ...the respective EtherCAT infrastructure components and installation instruc tions Fig 14 Recommended distances for standard installation position NOTE Comply with the permitted installation position a...

Page 20: ...via the upper spring loaded terminals with the designations 24 V and 0 V The supply voltage supplies the EK system and via the terminal bus the Bus Terminals with a voltage of 24 VDC 15 20 The dielec...

Page 21: ...24 V LED If the power supply unit is connected correctly and the power supply is switched on the two upper LEDs in the terminal prism are green The left LED Us indicates the CPU supply The right LED U...

Page 22: ...2 Ethernet 3 2 2 1 Ethernet connections Fig 17 RJ45 interface Assignment of the RJ45 interface port switched EK9xxx X001 X002 PIN Signal Description 1 TD Transmit 2 TD Transmit 3 RD Receive 4 connecte...

Page 23: ...le is easier to lay It is possible for several devices to be connected to one 10Base2 cable It is frequent for branches from a 10Base5 backbone to be implemented in 10Base2 10BaseT Describes a twisted...

Page 24: ...d twisted pair screened with aluminum foil This cable has an overall shield of laminated aluminum and plastic foil S FTP Screened foiled shielded twisted pair screened with copper braid and aluminum f...

Page 25: ...ample Use of switches without LLDP PROFINET uses the LLDP protocol for the topology recognition The topology recognition and the associated PROFINET services will not work properly if the switch that...

Page 26: ...ystem if the supply voltage has been switched off or if a non explosive atmosphere is ensured The connections of the certified components may only be connected or disconnected if the supply volt age h...

Page 27: ...tion The current consumed by the device is limited to a max possible current consumption of 4 A Devices with this kind of certification are marked by this sign Application If terminals certified with...

Page 28: ...becomes empty string IP address and SNM via DHCP DHCP DIP switch 1 to 8 set to ON PN name from memory IP address from memory PN name becomes empty string IP address 0 0 0 0 1 0 Reserved 1 1 PROFINET c...

Page 29: ...e to test a firmware before copying it to the EK s internal Flash USB interface The USB interface can only be used if the red DIP switch has been set accordingly See Red DIP switch 4 3 Setting the IP...

Page 30: ...otocol as with ModbusTCP or EtherNet IP 1 Except for e g the EK1100 coupler which has neither process data nor configuration data it is equipped with an EtherCAT ASIC and is therefore also visible in...

Page 31: ...display the process data in more detail although they are described in the GSDML 3 Display which PDOs are active in the process data 4 View of all PDOs 5 Detailed single PDOs which can be selected in...

Page 32: ...5 Status_Error BIT BOOL 0 6 Status_Sync error BIT BOOL 1 5 Status_TxPDO State BIT BOOL 1 6 Status_TxPDO Toggle BIT BOOL 1 7 AI Standard Channel 1 Value 16 BIT INT 2 0 3 7 AI Standard Channel 2 BitArr...

Page 33: ...in the GSDML Beckhoff uses the same names and meanings here as on the EtherCAT side which is contained in the ESI file2 in the CoE description Fig 23 EtherCAT Parameter data of the EL3162 of the ESI...

Page 34: ...upler Data in the DAP Device Access Point 2 x 2 bytes of data are located in the DAP of the GSDML file This is once the ECCycleCounter 2 bytes This is incremented on each EtherCAT cycle 1 ms provided...

Page 35: ...digital inputs and outputs pack terminals The digital input and output terminals can also be grouped according to their process data This option can be used with 2 or 4 channel terminals To do this a...

Page 36: ...ter The PROFIBUS address is specified via the parameter settings in the GSDML in the terminal Only pure process data can be exchanged EL6692 The EtherCAT slave terminal enables communication with a Et...

Page 37: ...GSDML and thus cannot be used yet The CX8093 can be used here since it supports all EtherCAT devices in principle EtherCAT topology All EtherCAT devices must be entered in the order in which they map...

Page 38: ...n the EtherCAT frame is forwarded here first 1 if junction 1 is not connected the frame on junction 2 is sent 2 only after that does the sequence continue with the E bus on the right hand side 3 Fig 2...

Page 39: ...tinue with the EC bus on the right hand side 3 Fig 29 Sample configuration with EP1122 2 port EtherCAT junction If both junctions are not used then junction 1 and 2 are short circuited as it were and...

Page 40: ...itself i e the generally valid diagnosis for the terminal is operated via this The actual process data are plugged into subslot 2 and the PDO mapping on the EC master is generated on their basis SDO...

Page 41: ...ration Commissioning EL7031 The default settings are adequate for initial commissioning i e only the corresponding submodule needs to be selected The PDOs and SDOs of the terminal are parameterized on...

Page 42: ...me or to carry out optimizations during operation Solution The CoE data are sent via acyclic PROFINET services PROFINET index 0x200F The position of the EtherCAT device is specified via the slot numbe...

Page 43: ...0 Byte 4 0 Answer Bytes 1 4 ADS error Bytes 4 x CoE data value CoE data The response to the read request i e the read response includes the data The first 4 bytes contain the error code This is 0 if t...

Page 44: ...ce Ensure that start up parameters GSDML overwrite the CoE data during startup of the EK9300 5 5 2 EK9300 multi configuration mode Description Multi configuration mode enables users to operate differe...

Page 45: ...ified of the record data acyclic communication to indicate which terminals are no longer required The terminals are identified via their position Without options two KL2004 are present at position 1 a...

Page 46: ...have to be configured Procedure Once the station has been configured the following steps are required If the machine is ordered with the maximum configuration with all options generally no action is r...

Page 47: ...O Link master is a diagnostics module This is always present when the EL6224 EP6224 is added This submodule contains the status of all connected IO Link devices If the sensor is in IO Link data exchan...

Page 48: ...please use a generic channel and select the process data size Configuration of the IO Link device The minimum settings required for operating an IO Link device are IO Link version Generally 1 1 enter...

Page 49: ...eters of the IO Link devices use a Beckhoff controller e g CX8093 Here you can read the IODD file IO Link device description and read or write the sensor data via the PLC 5 6 From firmware version 8 I...

Page 50: ...it can be activated again via the record data see below Activating the E bus after an E bus error In the DAP information about the E bus is provided via the status DWord When an error occurs in the E...

Page 51: ...der to access the web page the following requirements must be met The web page must have been activated via the parameter data of the EK9300 The PROFINET controller must have been in data exchange wit...

Page 52: ...tween controllers and field devices in several real time classes RT software based real time and IRT hardware supported isochronous real time In addition further Ethernet traffic can be transmitted in...

Page 53: ...us Coupler BK9053 PROFINET Compact Bus Coupler for Bus Terminals BK9103 PROFINET Bus Coupler for Bus Terminals EK9300 PROFINET Bus Coupler for EtherCAT Terminals EtherCAT Box EP9300 PROFINET Coupler B...

Page 54: ...upler Labelling Meaning Color Meaning RUN Indicates the status of the coupler red May only light up during the start up phase Green Coupler is ready Blue If red DIP switch 1 is set to on when starting...

Page 55: ...m with establishment of a connection or nominal and actual configuration differ Device is in IO exchange but provider is in stop 200 ms off Coupler is in data exchange but PLC is in stop Device is in...

Page 56: ...Service The Beckhoff Service will provide all the required files Requirements First check whether the Bus Coupler supports the image The Bus Coupler is connected with the host PC via a USB cable Updat...

Page 57: ...ss is printed on the label on the side of the coupler What is the USB interface for and what can I do with it The USB interface is to be used at present only for firmware updates What is the purpose o...

Page 58: ...ever most BECKHOFF devices also enable a default name to be set by DIP switch so that the naming of the devices is dispensed with GSDML Basic device file for PROFINET in XML format corresponds to the...

Page 59: ...59 Version 3 2 6 PROFINET device This is the name for the slaves on the PROFINET controller master TwinCAT The Windows Control and Automation Technology programmer and configuration tool from the BECK...

Page 60: ...f components there Beckhoff Headquarters Beckhoff Automation GmbH Co KG Huelshorstweg 20 33415 Verl Germany Phone 49 5246 963 0 Fax 49 5246 963 198 e mail info beckhoff com Beckhoff Support Support of...

Page 61: ...her installation positions 20 Fig 16 Bus Coupler EK9xxx power supply 21 Fig 17 RJ45 interface 22 Fig 18 EK9300 Topology sample 25 Fig 19 DIP switch S001 Left off 0 right on 1 28 Fig 20 Additional inte...

Page 62: ...List of illustrations EK9300 62 Version 3 2 6 Fig 42 LED power supply terminal 55...

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