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Maintenance

CP6600

27

Version: 2.0

6

Maintenance

 CAUTION

Risk of electric shock

Working on the Panel PC when live can lead to electric shock.

• Turn off the supply voltage before cleaning the device or replacing device components.

Maintenance measures increase the efficiency of the device by ensuring long-term functionality. Cleaning
and maintenance of certain device components and the replacement of other device components contribute
to this.

Repair

Only the manufacturer may repair the device. If a repair should be necessary, contact Beckhoff Service (see
Chapter 9.1 

Service and Support [

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 33]

).

6.1

Cleaning

NOTE

Unsuitable cleaning agents

The use of unsuitable cleaning agents can damage the device.

• Clean the Panel PC only as specified.

It is essential to observe the following points when cleaning the PC:

• Keep to the boundary conditions of protection rating IP65.

• Never use compressed air to clean the PC.

• Maintain an ambient temperature range of 0 °C to 55 °C.

Cleaning agents

In order to avoid damage to the front of the Panel PC during cleaning, you must use suitable cleaning
agents. Examples include:

• Benzine

• Spirit

• Acetone

• Glass cleaner

Avoid the following cleaning agents:

• Detergents with scouring or abrasive components

• Metal cleaning objects such as razor blades or steel spatulas

• Steam jet cleaner or very hot water

• Cold water with a heated device

• High water pressure, e.g. high-pressure cleaner

6.2

Maintenance

NOTE

Use of incorrect spare parts

The use of spare parts not ordered from Beckhoff Service can lead to unsafe and faulty operation.

• Only use spare parts that you have ordered from Beckhoff Service.

Summary of Contents for CP6600

Page 1: ...Manual EN CP6600 Panel PC 2 17 2022 Version 2 0 ...

Page 2: ......

Page 3: ...e 15 4 Commissioning 17 4 1 Transport and storage 17 4 2 Control cabinet installation 17 4 2 1 Dimensions 18 4 2 2 Installation in the control cabinet 19 4 3 Connecting the Panel PC 20 4 3 1 Assembly of the supply cable 20 4 3 2 Grounding the Panel PC 22 4 3 3 Connecting cables and power supply 23 4 4 Switching the Panel PC on and off 24 5 Decommissioning 25 5 1 Disconnecting the power supply and ...

Page 4: ...Table of contents CP6600 4 Version 2 0 ...

Page 5: ... The configurations depicted may deviate from the standard Trademarks Beckhoff TwinCAT TwinCAT BSD TC BSD EtherCAT EtherCAT G EtherCAT G10 EtherCAT P Safety over EtherCAT TwinSAFE XFC XTS and XPlanar are registered and licensed trademarks of Beckhoff Automation GmbH Other designations used in this publication may be trademarks whose use by third parties for their own purposes could violate the rig...

Page 6: ...juries CAUTION Disregarding the safety notice may lead to minor injuries Warning of damage to property NOTE Disregarding the notice may lead to damage to property 2 2 Intended use The Panel PC is designed for installation in the front of a control cabinet or control housing and can be used in a variety of ways in machine and system engineering The front of the Panel PC is designed for an IP54 work...

Page 7: ...efer to the respective data sheet Ensure that only trained specialists with a control and automation engineering background operate the device Use by unauthorized persons can lead to damage to property and loss of data Protect the power supply cable with a fuse with a max rating of 16 A The fuse serves to protect the supply line in the event of a short circuit In case of fire extinguish the device...

Page 8: ...orks The latter should be connected to the corporate network or the Internet only if appropriate protective measures have been set up In addition the recommendations from Beckhoff regarding appropriate protective measures should be observed Further information regarding information security and industrial security can be found in our https www beckhoff com secguide Beckhoff products and solutions ...

Page 9: ...C has the following features ARM processor 1 x 10 100BASE T port on board 1 x EtherCAT on board MicroSD 2 x USB 1 x RS232 Push button extension You have the possibility to order the Panel PC with the following push button extensions C9900 G072 push button extension for CP6x00 with horizontal 10 1 inch display C9900 G073 push button extension for CP6x00 with horizontal 10 1 inch display For explana...

Page 10: ...Fig 2 CP6600_Structure Table 1 Key C6600 structure No Component Description 1 Clamping lever Mounting the Panel PC in the panel of the control cabinet 2 Display and touch screen glass Operation of the Panel PC 3 Access to interfaces Interfaces on the underside ...

Page 11: ...nd UPS does not serve to back up the operating system X101 1 2 3 4 5 Fig 3 CP6600_voltage socket pin numbering Table 2 Voltage socket pin assignment Pin Signal Description 1 NC not connected 2 NC not connected 3 Protective earth 4 GND 0 V 5 24 V Power supply The plug for the power supply is specified for 16 A and can accommodate wire cross sections of up to 1 5 mm2 For long supply lines use 1 5 mm...

Page 12: ...ted pair cables is used The maximum length of the cable connection is 100 m X103 X102 LAN1 EtherCAT 8 1 8 1 Fig 4 CP6600_Ethernet interface pin numbering Table 3 Ethernet interface pin assignment Pin Signal Description 1 T2 Pair 2 2 T2 3 T3 Pair 3 4 NC not connected 5 NC not connected 6 T3 Pair 3 7 NC not connected 8 NC not connected 3 2 3 USB The Panel PC has two USB 2 0 interfaces X104 X105 They...

Page 13: ...gnals comply with the RS232 standard 1 5 6 9 X107 Fig 6 CP6600_RS232 interface pin numbering Table 5 RS232 pin assignment Pin Signal Description 1 DCD Data Carrier Detect 2 RxD Receive Data 3 TxD Transmit Data 4 DTR Data Terminal Ready 5 GND Ground 6 DSR Data Set Ready 7 RTS Request to Send 8 CTS Clear to Send 9 RI Rind Indicator ...

Page 14: ...ng of the TC LED Color Flashing interval Meaning Red Steadily lit TwinCAT Stop Green Steadily lit TwinCAT Run Mode Blue Steadily lit TwinCAT Config Mode TwinCAT not started LED PWR The lower PWR power LED indicates the status of the power controller The colors and flashing intervals have the following meanings Table 7 Meaning of the PWR LED Color Flashing interval Meaning Green Steadily lit Connec...

Page 15: ...Product overview CP6600 15 Version 2 0 3 4 Name plate The name plate provides information about the Panel PC equipment 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 20 21 22 23 17 18 19 Fig 8 CP6600_name plate ...

Page 16: ...attery and MicroSD 14 USB interfaces X104 X105 15 EtherCAT interface X103 16 Ethernet interface X102 17 Status LEDs 18 Connection of the power supply and protective earth of the Panel PC X101 19 Grounding bolt for functional earthing of the Panel PC 20 Symbols Note here are the symbols applicable to the device such as CE EAC UKCA The approvals of your device can be found on the name plate and in c...

Page 17: ...Appropriate packaging of the Panel PC in particular the original packaging can improve the vibration resistance during transport NOTE Hardware damage due to condensation Unfavorable weather conditions during transport can cause damage to the device Protect the device against moisture condensation during transport in cold weather or in case of ex treme temperature fluctuations Do not put the device...

Page 18: ... between 1 mm and 5 mm After installation be sure to check the tightness between the Panel PC and the built in wall All dimensions are in mm Figure 9 shows the dimensions of the Panel PC without push button extension 266 181 43 7 6 275 190 Fig 9 CP6600_dimensions Figure 10 shows the dimensions of the Panel PC with push button extension 266 234 275 243 60 30 7 6 Fig 10 CP6600_dimensions push button...

Page 19: ... as possible For the correct installation height use the position of the screen for guidance This should always be optimally visible to the user Do not expose the Panel PC to direct sunlight Installation in the control cabinet Once you have made the required cutout in the control cabinet you can install the Panel PC in the control cabinet Clamping levers are provided at the back of the housing for...

Page 20: ...pply must have the same potential for the PE and 0 V conductors as the Panel PC no potential difference 4 3 1 Assembly of the supply cable Install the cable for the power supply of the Panel PC using the material supplied for connector assembly It consists of a 5 pin connection strip and a strain relief housing with cable tie If you require a replacement for the voltage connector or the strain rel...

Page 21: ...in relief housing To remove the strain relief housing proceed as follows 1 Use your fingers to bend the latching lugs on the lower part slightly outward see Fig 13 2 Lever the upper part off the lower part 3 Cut the cable tie Fig 13 CP6600_Disassembly of strain relief housing ...

Page 22: ...age connection to avoid dangerous touch voltages There is a pin in the voltage socket for the protective earth PE EMC NOTE Hardware damage due to electromagnetic interference The use of the Panel PC without a functional earth can lead to material damage due to electromagnetic in terference Only use the device with functional earth Electromagnetic compatibility EMC of the Panel PC includes on the o...

Page 23: ...nd then plug in all data transmission lines Connecting the power supply Cables with a maximum cable cross section of 1 5 mm2 can be used for connecting the power supply For long supply lines use 1 5 mm2 cables to achieve a low voltage drop on the supply line There should be at least 22 V at the voltage connector of the Panel PC so that the PC remains switched on during voltage fluctuations Proceed...

Page 24: ...are for the additional hardware you have connected and for the devices in the PC yourself Please follow the instructions in the documentation for the operating system and the additional devices Switching off the Panel PC NOTE Data loss due to running software Switching off the Panel PC before the running software is terminated and the operating system is shut down can lead to data loss Quit the ru...

Page 25: ... to electric shock Never disconnect the cables from the device during thunderstorms Before you remove the Panel PC from the control cabinet you must follow the following steps 1 Shut down the operating system 2 Disconnect the Panel PC from the power supply see below 3 Disconnect the data transfer cables between the Panel PC and the connected devices see below Disconnecting the power supply Proceed...

Page 26: ...net front follow the steps shown in Fig 15 1 Loosen the clamping levers with a 2 5 mm Allen key sections A and B 2 Fold the clamping levers back by 90 onto the housing section C ð You can now remove the Panel from the control cabinet 3 To reattach the clamping levers to the housing retighten them with the Allen key section D D C B A Fig 15 CP6600_Removal from the control cabinet Disposal of the Pa...

Page 27: ...the Panel PC only as specified It is essential to observe the following points when cleaning the PC Keep to the boundary conditions of protection rating IP65 Never use compressed air to clean the PC Maintain an ambient temperature range of 0 C to 55 C Cleaning agents In order to avoid damage to the front of the Panel PC during cleaning you must use suitable cleaning agents Examples include Benzine...

Page 28: ...liability in the event of possible damage occurring during maintenance work In order to avoid damage caused by electrostatic discharge when replacing device components protective measures are recommended Below are some suggestions ESD protection NOTE Electrostatic discharge The replacement of device components without ESD protection can lead to functional impairment and de struction of the device ...

Page 29: ...Using any other battery may cause fire or explosion Only replace the battery with a replacement battery from Beckhoff Service When replacing the battery make sure that the polarity is correct NOTE Battery damage Incorrect handling of the motherboard battery can damage it Do not recharge the battery Do not throw the battery on the fire Do not open the battery Protect the battery against direct sunl...

Page 30: ...t to back up the operating system You can then restore the images created in this way The BST is available on a bootable BST USB flash drive This includes Windows and a backup software Select the size of the BST USB flash drive according to the size of the backup copy of your operating system You can then keep the flash drive as a backup copy For this purpose the BST USB flash drives with SLC flas...

Page 31: ...nect the cable 2 Call Beckhoff Service Panel PC boots software starts but controller does not work properly The cause of the error is the software or plant parts outside of the Panel PC Call the machine or software manufacturer The Panel PC only works partially or only temporarily e g dark image or none at all Defective backlight in the display Components defective in the Panel PC Call Beckhoff Se...

Page 32: ...m s2 Shock resistance shock EN 60068 2 27 5 G 50 m s2 duration 30 ms EMC interference immunity conforms to EN 61000 6 2 EMC interference emission conforms to EN 61000 6 4 Permissible ambient temperature Operation 0 C to 55 C Transport storage 20 C to 65 C Permissible relative air humidity Maximum 95 no condensation Transport and storage The same values for air humidity and shock resistance are to ...

Page 33: ...can be found on the name plate Beckhoff Support Support offers you comprehensive technical assistance helping you not only with the application of individual Beckhoff products but also with other wide ranging services world wide support design programming and commissioning of complex automation systems extensive training program for Beckhoff system components Hotline 49 0 5246 963 157 Fax 49 0 524...

Page 34: ...gainst adverse interference if the device is used in a commercial environment This device generates uses and may emit radio frequency energy and may cause adverse interference with radio communications if it is not installed and used in accordance with the operating instructions If this device is used in a residential area it is likely to cause adverse interference in which case the user must take...

Page 35: ..._Status LEDs 14 Fig 8 CP6600_name plate 15 Fig 9 CP6600_dimensions 18 Fig 10 CP6600_dimensions push button extension 18 Fig 11 CP6600_control cabinet installation 19 Fig 12 CP6600_Assembly of strain relief housing 21 Fig 13 CP6600_Disassembly of strain relief housing 21 Fig 14 CP6600_Grounding bolt for functional earthing 22 Fig 15 CP6600_Removal from the control cabinet 26 Fig 16 CP6600_Access to...

Page 36: ...face pin assignment 12 Table 4 USB interface pin assignment 12 Table 5 RS232 pin assignment 13 Table 6 Meaning of the TC LED 14 Table 7 Meaning of the PWR LED 14 Table 8 Key name plate CP6600 16 Table 9 Replacement recommendations for PC components 28 Table 10 Technical data of the battery 29 Table 11 Troubleshooting 31 Table 12 Technical data 32 ...

Page 37: ......

Page 38: ...Beckhoff Automation GmbH Co KG Hülshorstweg 20 33415 Verl Germany Phone 49 5246 9630 info beckhoff com www beckhoff com More Information www beckhoff com CP6600 ...

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