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Commissioning

C6925

26

Version: 2.1

4.3.3

Connecting cables and power supply

NOTE

Incorrect connection procedure

Incorrect procedure when connecting the cables and the power supply can cause hardware damage.

• Follow the documented procedure for connecting the cables and the power supply.

• Always connect the cables first and only then switch on the power supply.

• Please read the documentation for the external devices prior to connecting them.

NOTE

Connection of incorrect battery packs

The connection of incorrect battery packs can lead to damage to the Industrial PC and to the battery packs.

• Connect only Beckhoff battery packs to your Industrial PC.

Connecting cables

The connections are located in the front of the Industrial PC and are documented in Chapter 3.1 

Structure

[

}

 9]

.

Make sure that you first ground the PC (see Chapter 

Grounding of the Industrial PC [

}

 25]

) and then plug in

all data transfer cables.

Connecting the power supply

Cables with a maximum cable cross-section of 1.5 mm

2

 must be used for connecting the power supply. To

achieve the lowest possible voltage drop on the supply line, we recommend connecting the maximum
possible cross-section. In case of larger distances between the power source and the PC, take into account
the voltage drop in relation to the cable cross-section as well as fluctuations in your supply voltage in order to
ensure that the voltage at the power supply unit does not fall below 22 V.

Proceed as follows to connect the 24 V

DC

 power supply unit:

1. Check the correct voltage of your external power supply.

2. Install the power cable.

3. Plug the power cable into the voltage socket of the Industrial PC.

4. Screw the power cable to the voltage socket of the Industrial PC.

5. Connect the PC to your external 24 V power supply.

6. Switch on the 24 V power supply.

7. Measure the voltage on the power supply plug of the PC.

External battery pack and UPS output

If you ordered your device with an integrated UPS, then you can connect an external battery pack and install
it on a DIN rail near to the PC. Use only Beckhoff battery packs for this:

• C9900-U330: Universal battery pack for PCs and Panel PCs in any configuration

• C9900-U332: Battery pack for PCs with low power consumption without using the UPS output on the

PC

When using the C9900-U330 battery pack, you can use the UPS output of the power supply unit (UPS
Output). The method of connecting different components can be taken from the wiring diagram in fig. 14.

Summary of Contents for C6925

Page 1: ...Manual EN C6925 Industrial PC 9 14 2021 Version 2 1 ...

Page 2: ......

Page 3: ... 4 2 Installation in the control cabinet 20 4 2 1 Dimensions 21 4 2 2 Installation in the control cabinet 22 4 3 Connecting the Industrial PC 23 4 3 1 Installing the supply cable 24 4 3 2 Grounding of the Industrial PC 25 4 3 3 Connecting cables and power supply 26 4 4 Switching the Industrial PC on and off 28 5 Beckhoff Device Manager 30 6 Decommissioning 32 6 1 Disconnecting the power supply and...

Page 4: ...Table of contents C6925 4 Version 2 1 ...

Page 5: ...gurations depicted may deviate from the standard Trademarks Beckhoff TwinCAT TwinCAT BSD TC BSD EtherCAT EtherCAT G EtherCAT G10 EtherCAT P Safety over EtherCAT TwinSAFE XFC XTS and XPlanar are registered and licensed trademarks of Beckhoff Automation GmbH Other designations used in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the...

Page 6: ...ath or serious injuries WARNING Disregarding the safety notice may lead to death or serious injuries CAUTION Disregarding the safety notice may lead to minor injuries Warning of damage to property NOTE Disregarding the notice may lead to damage to property 2 2 Intended use The Industrial PC is intended for control cabinet installation and use as a control system in machine construction and plant e...

Page 7: ...issipation please refer to the respective data sheet Ensure that only trained specialists with a control and automation technology background operate the Industrial PC Use by unauthorized persons can lead to damage to property and loss of data Protect the power supply cable with a fuse with a max rating of 16 A The fuse serves to protect the supply line in the event of a short circuit In case of f...

Page 8: ...ng others diverse automation and visualization tasks wide range of IoT tasks for example when used as an IoT gateway simple HMI applications axis control short cycle times high volume data handling The basic configuration of the C6925 includes the following aspects Intel processor 1 DVI connection graphic adapter integrated in the Intel processor 2 x 100 1000BASE T connections on board dual Ethern...

Page 9: ...ess to battery and storage media 5 PCIe module slots with optionally led out onboard Ethernet interfaces PCIe module slots for the insertion of PCIe modules or for leading out motherboard interfaces ex factory 6 Grounding screw Functional earthing of the Industrial PC 7 DVI interface X108 Connection of a DVI capable monitor 8 USB interfaces X104 X107 Connection of peripheral devices 9 RJ45 Etherne...

Page 10: ...4 V of the socket If the Industrial PC is equipped with an integrated uninterruptible power supply UPS an external battery pack can additionally be connected to PIN 1 and PIN 2 X101 8 1 P S PC ON 24V 24V UPS BAT C9900 U330 U332 only Fig 2 C6925_Voltage socket pin numbering Table 2 Voltage socket pin assignment Pin Signal Description 8 P S Power Status output minus is the negative pole of the suppl...

Page 11: ...0 Intel i210 for LAN1 and LAN2 C6925 0040 Intel i210 for LAN1 and LAN2 The Ethernet port i210 connected via PCIe is usually suitable for cycle times 1 ms and for distributed clock applications with EtherCAT X102 X103 8 1 1 8 LAN1 LAN2 Fig 3 C6925_Ethernet interface pin numbering Table 4 Ethernet interface pin assignment Pin Signal Description 1 T2 Pair 2 2 T2 3 T3 Pair 3 4 T1 Pair 1 5 T1 6 T3 Pair...

Page 12: ...es based on device generation Generation USB interfaces C6925 0020 4x USB 2 0 C6925 0030 4x USB 2 0 C6925 0040 2x USB 3 0 2x USB 2 0 1 2 3 4 4 3 2 1 5 6 7 8 9 5 6 7 8 9 1 2 3 4 4 3 2 1 5 6 7 8 9 5 6 7 8 9 4 3 2 1 X104 107 Fig 4 C6925_USB interface pin numbering Table 6 USB interface pin assignment Pin Connection Shell Shield 1 Vbus 2 D 3 D 4 GND 5 StdA_SSRX 6 StdA_SSRX 7 GND_DRAIN 8 StdA_SSTX 9 St...

Page 13: ...n Connection Pin Connection Pin Connection 1 TDMS Data 2 9 TDMS Data 1 17 TDMS Data 0 2 TDMS Data 2 10 TDMS Data 1 18 TDMS Data 0 3 TDMS Data 2 4 Shield 11 TDMS Data 1 3 Shield 19 TDMS Data 0 5 Shield 4 not connected 12 not connected 20 not connected 5 not connected 13 not connected 21 not connected 6 DDC Clock 14 5V Power 22 TDMS Clock Shield 7 DDC Data 15 Ground 5 V Analog H V Sync 23 TDMS Clock...

Page 14: ...nection C6925 0030 C6925 0040 C9900 E294 Additional DisplayPort interface covers the fieldbus connection range max resolution 1920 x 1080 can be ordered only once per PC and not together with a second DVI connection C6925 0030 C6925 0040 PCIe modules In addition you can extend the Industrial PC by PCIe modules by using both of the device s PCIe module slots The PCIe module is the Beckhoff definiti...

Page 15: ...ollowing aspects the status of the power controller PWR the TwinCAT status TC the hard disk activity IDE HDD the fan status FAN the user USR the fieldbus activity FB RUN the fieldbus status FB FB ERR The figure shows where the LEDs are located on the Industrial PC Fig 7 C6925 Status LEDs Table 10 Meaning of the Status LEDs LED Color flashing interval Meaning PWR Power green off Computer on Compute...

Page 16: ...Meaning PWR Power green green flashing Operation Standby TC TwinCAT red green blue Stop Mode Run Mode Configuration mode IDE HDD red Access to storage medium FAN green red Fans running Fans failed USR user programmable FB RUN fieldbus active green red active not active FB Error fieldbus error red error ...

Page 17: ... C6925 17 Version 2 1 3 5 Name plate The name plate provides information on the equipment fitted to the Industrial PC 11 1 2 3 4 5 6 7 8 9 10 12 13 xxxxxxxx xxxxxxxxxxxxx xxxxxxxxxxxxx 14 Fig 8 C6925_Name plate example ...

Page 18: ... PCIe module slots 8 Storage media 9 Power supply unit 24 VDC 10 MAC addresses of the Ethernet interfaces X102 X103 11 FCC approval 12 Address of the vendor 13 Symbols Note Here are the symbols applicable to the device such as CE EAC UKCA The approvals of your device can be found on the name plate and in chapter 10 2 Approvals 43 14 Variant number Commercial number of the order code including orde...

Page 19: ...riate packaging of the Industrial PC in particular the original packaging can improve the vibration resistance during transport NOTE Hardware damage due to condensation Unfavorable weather conditions during transport can cause damage to the device Protect the device against moisture condensation during transport in cold weather or in case of ex treme temperature fluctuations Do not put the device ...

Page 20: ... you can align the cable entry based on the application requirements Figure 9 shows the two available mounting plates the standard mounting plate 1 and the optional mounting plate 2 Mounting plate 1 in mounted on the rear panel of the Industrial PC and mounting plate 2 on the right hand side panel In both cases four M4 x 8 countersunk head Philips screws are used for mounting 1 2 Fig 9 C6925_Mount...

Page 21: ...ectly in the control cabinet All dimensions are in mm Figure 10 illustrates the dimensions of the Industrial PC with mounting plate 1 32 55 65 1 245 262 222 6 115 2 124 5 Fig 10 C6925_Dimensions with mounting plate 1 Figure 11 illustrates the dimensions of the Industrial PC with mounting plate 2 69 1 65 1 262 222 6 65 21 5 124 5 245 Fig 11 C6925_Dimensions with mounting plate 2 ...

Page 22: ...the mounting plates the control cabinet must be equipped with drill holes for the fastening screws corresponding to the dimensions of the PC see chapter 4 2 1 Dimensions 21 You need M4 screws for mounting After you have drilled the holes for the fastening screws in the control cabinet you can mount the Industrial PC in the control cabinet with the mounting plates Fig 12 C6925_Control cabinet insta...

Page 23: ...device To prepare the Industrial PC for operation it must be connected The first step is to ground the device Then you can connect the cables and the power supply An external power supply unit is required to supply 24 V DC 15 20 for operating the device Wire the Industrial PC in the control cabinet in accordance with the EN 60204 1 2006 standard on Protective Extra Low Voltage PELV so that one sid...

Page 24: ...pin connection strip For the pin assignment of the connector see Chapter 3 2 1 Power supply 10 Assembly of the strain relief housing Now mount the strain relief housing on the already connected connector and supply cable as shown in fig 13 1 Thread the cable tie into the lower part of the strain relief housing section A 2 Insert the connection strip into the lower part of the strain relief housing...

Page 25: ...tective earth PE EMC NOTE Hardware damage due to electromagnetic interference Using the Industrial PC without functional earthing can lead to hardware damage due to electromagnetic in terference Only use the device with functional earthing Electromagnetic compatibility EMC of the industrial PC includes on the one hand not affecting other devices and equipment by electromagnetic interference and on...

Page 26: ...the maximum possible cross section In case of larger distances between the power source and the PC take into account the voltage drop in relation to the cable cross section as well as fluctuations in your supply voltage in order to ensure that the voltage at the power supply unit does not fall below 22 V Proceed as follows to connect the 24 VDC power supply unit 1 Check the correct voltage of your...

Page 27: ...ram So that the Industrial PC still has a monitor output in case of a power failure a Control Panel can be connected to the UPS output of the power supply unit Even after a power failure there is a voltage of 24 VDC between the UPS output and the negative pole of the battery pack The maximum load is 1 4 A max 2 5 A from year of manufacture 2016 Once the PC has been de energized via the UPS softwar...

Page 28: ...ignificantly shortens the life of the battery Avoid switching off the power supply before shutting down the operating system Use the Beckhoff concept see below to shut down the operating system in a battery friendly manner When the system is switched off or disconnected from its own power supply the Industrial PC is also switched off If you have an Industrial PC with a UPS and simply switch off th...

Page 29: ... The driver software comes with a detailed help function Call up the help files either directly from the configuration tab by clicking the Help button or start the file under Start Programs Beckhoff UPS software components The method of communication between your PC and the UPS depends on the PC generation The following table provides information about the method of communication according to the ...

Page 30: ...using the Beckhoff Device Manager to remotely configure the Industrial PC via a web browser More detailed information is available in the Beckhoff Device Manager manual First start Beckhoff Device Manager When your Industrial PC is booted for the first time the Beckhoff Device Manager also starts automatically for the first time The Security Wizard opens This tells you that you should reset the de...

Page 31: ... passwords are an important prerequisite for a secure system Beckhoff supplies the device images with standard user names and standard passwords for the operating system It is imperative that you change these Controllers are shipped without a password in the UEFI BIOS setup Beckhoff recommends assigning a password here as well Please note the following Passwords should be unique for each user and ...

Page 32: ...electric shock Never disconnect the cables from the device during thunderstorms Before you remove the Industrial PC from the control cabinet you must follow the following steps 1 Shut down the operating system 2 Disconnect the Industrial PC from the power supply see below 3 Disconnect the data transfer cables between the Industrial PC and the connected devices see below Disconnect the power supply...

Page 33: ...17 3 Remove the PC from the control cabinet ð You have successfully disassembled the PC Fig 17 C6925_Dismantling the control cabinet Disposal of the Industrial PC Be sure to observe the national electronic scrap regulations when disposing of the Industrial PC In order to dispose of the device it must be removed and fully dismantled Dispose of the components in the following way Send plastic parts ...

Page 34: ...ponents and the replacement of other device components contribute to this Repair Only the manufacturer may repair the device If a repair should be necessary contact Beckhoff Service see Chapter 10 1 Service and support 42 7 1 Cleaning NOTE Unsuitable cleaning agents The use of unsuitable cleaning agents can damage the device Only clean the Industrial PC as specified It is essential to observe the ...

Page 35: ...ervals years UPS battery pack 5 years 2 5 inch hard disk 5 years or after 20 000 operating hours at more than 40 C or after 30 000 operating hours at less than 40 C 3 5 inch hard disk 5 years irrespective of the operating hours Fan 7 years Compact Flash CFast or SSD 10 years Motherboard battery 5 years Beckhoff is excluded from liability in the event of possible damage occurring during maintenance...

Page 36: ...ge For example the following measures can be used Use conductive mats connected to the ground potential as underlays Dissipate possible charges from your own body by touching earthed metal e g control cabinet door Wear a wrist grounding strap Only remove new electronic components from the ESD packaging tinted plastic bag after putting on the wrist grounding strap Do not walk around with electronic...

Page 37: ...ust first gain access to these components Access to battery and storage media To get access to the battery and the storage media open the front flap see fig 18 Fig 18 C6925_tool less access to battery and storage media You now have access to the battery 1 and storage media 2 see Fig 19 1 2 Fig 19 C6925 _Battery and storage media ...

Page 38: ...o supply power to the clock integrated on the motherboard If the battery is depleted or missing the date and time are displayed incorrectly Table 15 Technical data of the battery Battery type Electrical properties at 20 C Dimensions Nominal voltage Nominal capac ity Diameter Height Weight CR2032 3 0 V 225 mAh 20 0 mm 3 20 mm 3 1 g Chapter 7 2 1 Access to device components 37 shows how to access th...

Page 39: ...to the size of the backup copy of your operating system You can then keep the flash drive as a backup copy For this purpose the BST USB flash drives with SLC flash are designed for a particularly long data preservation For more information on the function of the BST please refer to the corresponding documentation If your storage medium is defective and there is no backup Beckhoff Service can provi...

Page 40: ... PC Other cause Check the power supply cable Call Beckhoff Service The Industrial PC does not boot fully Setup settings are incorrect Other cause Check the setup settings Call Beckhoff Service Computer boots software starts but control does not operate correctly Cause of the fault is either in the software or in parts of the plant outside the Industrial PC Call the machine and software manufacture...

Page 41: ... EN 60068 2 6 10 to 58 Hz 0 035 mm 58 to 500 Hz 0 5 G approx 5 m s2 Shock resistance shock EN 60068 2 27 5 G approx 50 m s2 duration 30 ms EMC interference immunity conforms to EN 61000 6 2 EMC interference emission conforms to EN 61000 6 4 Permissible ambient temperature 0 C to 55 C operation 25 C to 65 C transport storage Permissible air humidity Maximum 95 no condensation Transport and storage ...

Page 42: ...h can be found on the name plate Beckhoff Support Support offers you comprehensive technical assistance helping you not only with the application of individual Beckhoff products but also with other wide ranging services World wide support design programming and commissioning of complex automation systems extensive training program for Beckhoff system components Hotline 49 0 5246 963 157 Fax 49 0 5...

Page 43: ...ng part 15 of the FCC regulations These limits are designed to provide adequate protection against adverse interference if the device is used in a commercial environment This device generates uses and may emit radio frequency energy and may cause adverse interference with radio communications if it is not installed and used in accordance with the operating instructions If this device is used in a ...

Page 44: ...ting plates 20 Fig 10 C6925_Dimensions with mounting plate 1 21 Fig 11 C6925_Dimensions with mounting plate 2 21 Fig 12 C6925_Control cabinet installation 22 Fig 13 C6925_Mounting the strain relief housing 24 Fig 14 C6925_Wiring diagram 27 Fig 15 Beckhoff Device Manager Change passwords 30 Fig 16 Beckhoff Device Manager Start page 31 Fig 17 C6925_Dismantling the control cabinet 33 Fig 18 C6925_too...

Page 45: ... Table 6 USB interface pin assignment 12 Table 7 DVI interface pin assignment 13 Table 8 C6925 interface options 14 Table 9 Device generation status LEDs 15 Table 10 Meaning of the Status LEDs 15 Table 11 Meaning of the Status LEDs 16 Table 12 Key name plate C6925 18 Table 13 UPS communication 29 Table 14 Replacement recommendations for PC components 35 Table 15 Technical data of the battery 38 Ta...

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Page 47: ...Beckhoff Automation GmbH Co KG Hülshorstweg 20 33415 Verl Germany Phone 49 5246 9630 info beckhoff com www beckhoff com More Information www beckhoff com C6925 ...

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