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Range Adjustment 

Note: 

There will be some interaction between 

range and bias adjustments. It may therefore 
be necessary to readjust the bias and re-check 
the range after completing the following steps. 

The range, or the amount of travel between the 
lower and upper limits of the input signal, is set 
with the 

range spring

.  

This range will typically 

be 12 psi for a 3-15 psi system or 24 psi for a 6-
30 psi system. The limits of the range can be 
defined as the initial point at which the instru-
ment signal to the 

HPP-SB

 creates full (equal 

to the power gas pressure) or zero (depending 
on the positioner and actuator action) output 
pressure.  

1.

After setting the bias for the start of the valve 
travel, continue increasing the instrument 
signal until full stroke of the valve is 
achieved. 
 

2.

The upper end of the range will be found 
when the valve travel indicator reaches the 
end of stroke AND the output pressure 
gauges read full power gas or zero 
(depending on the positioner and actuator 
action).  Be sure not to overshoot at this 
point as any signal level above this upper 
limit will show the same reading on the cyl-
inder gauges. This point is the highest end 
of the range and the value may not neces-
sarily be equal to the desired upper range 

HPP-SB Positioner  

Adjustment  

3.

If the range is less than desired (i.e. the 
actuator reaches its full travel in less than 
the specified input range), strengthen the 

range spring 

by winding it counterclock-

wise onto the 

spring retainer

.

  If the range 

is greater than desired, weaken the 

range 

spring

 by winding it clockwise.  Repeat 

adjustments until the desired range pro-
vides full or zero output pressure. 

4.

If the desired range is not achieved after 
making the above adjustments, readjust 
the bias (per the previous instructions) to 
allow proper range adjustment. 

5.

It may be necessary to change the range 

spring retainer

 for some non-standard 

ranges (refer to 

Table 3

).  

 

HPP-SB 

September 1999  

Note: For intermediate ranges, use the next size range spring.    

Stroke (Part Number)  

12 

01-6288  01-6287  01-6287  01-6801 

12 

25-1151  25-1152  25-1153  25-1154 

18 

25-1599  25-1600  25-1601  25-1602 

24 

25-1218  25-1219  25-1220  25-1221 

Spring Range  

(psi) 

Table 2

: Range Spring Configurations  

Table 3

: Range Spring Retainer  

Type  

Typical Use  

Short (01-2509 ) 

8” and 12” Stroke  

Intermediate (11-2572 )   6” Stroke  

Long ( 01-2042 )  

4” Stroke  

Summary of Contents for HPP-SB

Page 1: ...justment 7 Range Adjustment 8 Instruction Manual for the HPP SB High Pressure Single Acting Positioner Table of Contents Section Page Changing Positioner Action 9 Conversion to Split Range 10 Assembly...

Page 2: ...ccurate pressure control in con trol valve assemblies utilizing a controller or I P transducer and single acting actuator The HPP SB is designed for use with ball valves 16 in diameter or smaller when...

Page 3: ...ent Use clean dry filtered 100 micron gas Discharging to Atmosphere 150 psig maximum Discharging to Pressure System 400 Operative Temperature Limits 20 to 160 F 28 to 70 C Housing Meets NEMA 3 classif...

Page 4: ...re equal the control valve remains stationary HPP SB Positioner How It Works An increase in the input signal pressure re sults in the opening of the lower balanced valve due to an imbalance in the bea...

Page 5: ...ncrease in the input signal pressure re sults in the opening of the upper balanced valve due to an imbalance in the beam forces HPP SB Positioner How It Works This increases the cylinder pressure furt...

Page 6: ...tioner remove any tubing if necessary If ex haust port bleeds gas turn the adjustment drum decreasing numbers until the ex haust port stops bleeding gas If the ex haust port does not bleed gas turn th...

Page 7: ...his is accom plished by either raising the spring retainer or screwing the bias adjustment stud into the indicator bar or tail rod Note the two jam nuts tightened against one another to adjust the len...

Page 8: ...imit will show the same reading on the cyl inder gauges This point is the highest end of the range and the value may not neces sarily be equal to the desired upper range HPP SB Positioner Adjustment 3...

Page 9: ...e the range spring item 4 at both ends and those items connecting it to the rod item 23 and the positioner feedback arm HPP SB Positioner Reversing Action 3 Remove the positioner from the bracket item...

Page 10: ...htening the spring cartridge 3 For open on increasing positioner Remove the washer and jam nut from the adjusting screw in the bias spring car tridge Reattach the mounting bracket up side down from it...

Page 11: ...ody F 1a Insert spacer D 1b Insert balanced valve assembly C with the stem facing downward 1c Secure the assembly in bottom body F with seat cover B and two flat head machine screws A 2 Repeat the pro...

Page 12: ...ply approximately 100 PSIG air to the supply ports of the bottom and top bodies marked P1 P3 respectively Soap test around the valve seat found on the stem side of the valve the back end of the retain...

Page 13: ...N onto the stem of the top body s inside piston L DO NOT lubricate the 010 O ring 4a Attach posts H to outside pistons K with 8 32 x 1 2 SHCS I 4b Slide the post outside piston assemblies through the...

Page 14: ...f top body G and the outside piston of bottom body F 5d Install special flat nut Q onto the in side piston of bottom body F and spe cial spring nut P onto the outside pis ton of top body G 5e Torque a...

Page 15: ...top d Marking bodies F G with extensions from the lines on the diaphragms e Center the line on the diaphragm between the two lines on each body 8 Keeping the diaphragms securely in the center between...

Page 16: ...TE Slot in drum AA must line up with the beam spacer slot To adjust the position of the drum AA turn it in the same direction NOTE The Following 3 steps 12 13 14 must be done with the positioner in ve...

Page 17: ...gas of Model HPP SB Refer to Procedure 1 through 9 Pages 7 8 Adjustment Procedure 6 __________ Check sensitivity of HPP SB positioner Movement of output gauge should occur within 0 1 psig change of in...

Page 18: ...pacer 25 1015 16 20 x S S S 98 2761 17 O Ring 010 95 2609 18 Balance Valve Assembly 35 1510 19 Single Bottom Body 35 1537 20 Seat Cover 35 1526 21 20 Hex Nut S S 98 3056 Key Description Part No 22 Bea...

Page 19: ...HPP SB Positioner Instruction Manual HPP SB 19 September 1999...

Page 20: ...HPP SB 20 September 1999 HPP SB Positioner Appendix...

Page 21: ...HPP SB Positioner HPP SB 21 September 1999...

Page 22: ...HPP SB Positioner Ap HPP SB 22 September 1999...

Page 23: ...HPP SB 23 September 1999 HPP SB Positioner Appendix...

Page 24: ...HPP SB 24 September 1999 HPP SB Positioner Appendix...

Page 25: ...HPP SB 25 September 1999 HPP SB Positioner Appendix...

Page 26: ...HPP SB 26 September 1999 HPP SB Positioner Appendix...

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