Becker BDC-i440 Series Assembly And Operating Instructions Manual Download Page 62

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Technical data

Type

Control unit dimensions (W x H x D):

approx. 200 x 400 x 155 mm incl. mounting brackets

approx. 200 x 400 x 184 mm incl. mounting brackets and main switch

Assembly

Vertical

Supply voltage via L1, L2, L3, N, PE:

400 V 3~N PE ±10%, 50...60 Hz

Power consumption of the control unit:

max. 30 W when fitted to full capacity

Power output T1 / N (230 V):

corresponds to supply voltage, fused with 6.3A fuse

Power output

24 VDC (±10% at rated voltage 230 V) max. 500 mA

Inputs (FE 1 – FE 8):

typ. 24 VDC / <10mA +/- 20%

All inputs must be connected potential-free:

min. signal duration for input control commands: > 100 ms

Safety chain / EMERGENCY STOP

It is imperative that all inputs are connected potential-free

Contact load rating: 200 mA / 30 V DC

Safety inputs SE1 and SE2

For electric safety edges with 8.2 kΩ / 1.2 kΩ terminating resistance and for dynamic
optical systems 5.1 kOhm slack rope switch/wicket door switch

Secure functions

(EN ISO 13849-1:2008)

Safety edge:SE1, SE2

Category 2 / PL d

Optoelectronic safety edge

OSE: FE1

Category 2 / PL d

Light barrier with testing

Category 2 / PL d

Emergency Stop

Category 2 / PL d

Path limitation

Category 2 / PL c

Membrane keypad

Category 2 / PL d

Safety radio receiver

Category 2 / PL d

Relays Rel1 and Rel2

For inductive switching loads, suitable interference suppression measures should be
put in place

Change-over contact potential-free

3 A / 250 V AC; 3 A / 30 V DC

Relay Rel3

Potential-free normally open contact

0.5 A/24 VDC

Output power (motor)

Relay: P

max

: 2.0 kVA

Contactor: P

max

: 4.5 kVA

Temperature range

Operation:

-10...+40°C

Storage:

-20...+70°C

Humidity

Up to 95%, non-condensing

Vibration

Low-vibration installation, e.g., on a brick wall

Degree of protection

IP54 (optional: 65)

Weight

Approx. 3.5 kg

Attention

Contacts used once for power switching cannot switch any further small currents.

Summary of Contents for BDC-i440 Series

Page 1: ...ontrol unit Important information for Fitters Electricians Users Please forward accordingly These instructions must be kept safe for future reference Becker Antriebe GmbH Friedrich Ebert Straße 2 4 35764 Sinn Germany www becker antriebe com 4041 630 002 0c 16 12 2019 ...

Page 2: ...unctions of the switch outputs 26 Expansion board BDC i440 M1 optional 28 Expansion board BDC i440 M2 optional 28 Installation and function of the safety radio receiver optional 29 Installation and function of the radio receiver optional 30 Door profiles 32 Operator s parameter overview 34 Technician s parameter overview 35 Overview of reports 47 Position of the terminals and complete connecting d...

Page 3: ... unit Plug in module for safety radio system You will find the current status on the type plate according to the following symbol Please observe these Assembly and Operating Instructions when installing and setting up the equipment Explanation of pictograms CAUTION CAUTION indicates a hazardous situation which if not avoided could result in injury ATTENTION ATTENTION indicates measures that must b...

Page 4: ...or region is visible to the operator since safety equipment such as the safety edge of the light bar rier is not effective in this operating mode Operating the control unit when the housing is open is not allowed Attention Turning on or operating a control unit when dew is present on the unit is not allowed It can lead to the control unit being ruined Operating notes Do not allow children to play ...

Page 5: ...control unit with a detached CEE plug is only permissible if the mains supply can be isol ated from all poles of the control unit using an appropriate switch The mains plug or any switch used as a substitute must be easily accessible Caution If the floating contacts of the relay outputs or other contact points are supplied extern ally i e operated with a dangerous voltage which may still be presen...

Page 6: ...ry the control unit by the housing Other applications uses and modifications are not permitted in order to protect the safety of the users and others since these ac tions can impair the system s safety and carry the risk of personal injury and property damage The manufacturer does not accept liability for damage or injury arising from such actions Always observe the information in these instructio...

Page 7: ...tronic components may be damaged or ruined by electrostatic discharge Before opening the housing cover you must ensure that any drilling chips or shavings ly ing on the cover do not fall into the housing You must ensure that the control unit is installed distortion free Any unused cable entries must be closed off by appropriate means in order to maintain the degree of protection of the housing The...

Page 8: ...Installation on the wall 10 C 40 C 158 5 ca 1300 384 Handling the cover during installation 6x 8 ...

Page 9: ... PCBs Feed the cables through the cable glands provided and then firmly tighten the gland in order to guarantee the degree of protec tion Controls Button Pressing the OPEN button opens the door When the OPEN limit position is reached or if a safety function is activated the door stops automatically If the OPEN button is pressed while the door is closing the door stops and after a short delay it mo...

Page 10: ...led up DDT R Next display The previous active error message or next piece of information is displayed By turning to the right the next piece of information can be called up DDT activation Selection Explanation 7 segment display 1 Fatal error F 2 1 1 Minor Error E 0 4 4 Information Information I 3 5 1 DDT R 2 Current status e g CLOSE limit position _ E c _ DDT R 3 Clock counter n 3 DDT R 4 Maintena...

Page 11: ...okes п 7 3 2 in roll mode with п 3 6 Software version Displays the current software version Example r 0 1 3 Status query of the safety edges The input states of the safety edges SE1 and SE2 can be queried Example SE1 1 Safety edge is o k SE1 0 Safety edge has switched or is interrupted Status query of the function inputs The switching states of the function inputs FE1 FE8 of the loop evaluator of ...

Page 12: ...ounter 005 Maintenance counter 010 Setting stay open time 1 door position at OPEN limit position 011 Setting stay open time 2 door position partially open 014 Switch off delay for outdoor light 920 Introduction to the error history 925 Software version Technician level Here various inputs outputs functions or times can be reparameterised see chapter Technician s parameter overview 35 1 Turn off th...

Page 13: ...levels are available In the operator level different times can be set without using a password For further set tings you must switch to the password protected technician level The door manufacturer level with access to further parameters requires a password After setting the parameters set the DIP switch PAR to OFF This prevents unintentional changes Changing parameters Caution After changing the ...

Page 14: ... once again 5 Or DDT TT Press and hold the rotary push button in order to save the set parameter value The parameter can be con sidered saved when the value no longer flashes 6 5 DDT T Briefly press the rotary push button in order to switch to the parameter name display Display of the parameter name P 0 1 0 Leaving the parameterisation level 7 segment display 1 DDT TT Press and hold the rotary pus...

Page 15: ... for the selection of the door profile 3 Briefly press the rotary push button DDT Jump to the parameter 4 Turn the rotary push button DDT to the desired profile 0 mechanical limit switching 1 mechanical limit switching 2 Absolute value encoder Save the value by pressing and holding the rotary push button DDT PrOG appears on the display for several seconds once the profile has been saved The door p...

Page 16: ... positions you must carry out fine adjustment of the limit positions and check the pre limit switch If the limit positions have been programmed in advance fresh programming must be re quested To do so set the following parameter P 210 5 Reprogramming all limit positions Attention The absolute value encoder in the drive cannot be set Before programming the door limit positions the safety edge of th...

Page 17: ...its another obstacle press the CLOSE button again Without a pre limit switch Move the door to the CLOSED position Safety edge not connected The control unit moves the door in dead man mode Move the lower edge of the door to approx 20 mm above the ground 12 Saving the limit posi tion DDT TT To save the position press and hold the rotary push button until the display no longer flashes 13 Floor adjus...

Page 18: ...ty input The following systems can be directly connected to a safety input Electric safety edge EL with 1 2 kΩ or 8 2 kΩ terminating resistor Pressure wave safety edge DW with 1 2 kΩ or 8 2 kΩ terminating resistor Optoelectronic safety edge OSE signal output PNP output NPN output Wicket door switch in series with slack rope switch with terminating resistance 5 1 kΩ EMERGENCY STOP Safety devices ca...

Page 19: ...e can be connected to terminals NA2 Activation causes the door to be stopped For the duration of activa tion all further door movement is prevented The anti unrolling device must be intrinsically safe and switches must be forcibly ac tuated The cable must be laid with short circuit protection SE1 safety input 1 The safety device SE1 only works in the CLOSE direction with reversal in the OPEN direc...

Page 20: ...on inputs FE The inputs FE1 FE14 can be freely parameterised for external control sensors for example Various functions can be assigned to the inputs One function can have various parameters Function and parameter are shown at the same time on a combined display Some functions can only be selected once For installation of the inputs any existing jumpers must be removed NC normally closed contact t...

Page 21: ...he OPEN or partial opening limit position after a delay of 0 5 s If automatic closing is activated the door is closed again once the stay open time has elapsed An active OPEN command in maintained operation is a continuous command The door opens again when it is interrupted by a command Dead man In the dead man operating mode the door will only move whilst a travel button is pressed If two drive c...

Page 22: ...60 s the error code E 115 appears 13 00 NC normally closed 13 01 NO normally open 14 XX OPEN STOP CLOSE sequence of drive com mands For radio only Door visible No can be parameterised An NO normally open contact must be used as the contact type Maintained operation The commands are executed one after the other in the sequence OPEN STOP CLOSE STOP Dead man Travel in the CLOSE direction is only poss...

Page 23: ...17 02 NC normally closed Restart stay open time 1 17 03 NO normally open Restart stay open time 1 17 04 NC normally closed Restart stay open time 2 17 05 NO normally open Restart stay open time 2 18 XX Selction switch dead man If the selection switch is activated the dead man operating mode is set Maintained operation Briefly pressing the button causes the door to move to the limit position when a...

Page 24: ...en time External testing 22 15 NO normally open Last active stay open time External testing 23 XX Light barrier 2 If the light barrier signals when travelling in the CLOSE direction display Lb the door is brought to an immediate halt and reversed for 3 seconds can be set using P 451 If the beam of light is interrupted and then released again while the door is open or being opened the stay open tim...

Page 25: ...on the cover 27 06 NC normally closed Keyboard on cover blocked 27 07 NO normally open Keyboard on cover blocked 27 08 NC normally closed Invisible drive commands blocked 27 09 NO normally open Invisible drive commands blocked 27 10 NC normally closed Drive commands blocked externally 27 11 NO normally open Drive commands blocked externally 27 12 NC normally closed Radio is blocked 27 13 NO normal...

Page 26: ...or in motion 7 Outdoor light 8 Warning light 9 Fault indication 10 Locking the door 11 Locking the wicket door 12 Stop light red inside 13 Stop light green inside 14 Stop light red outside 15 Stop light green outside 16 External testing low active relay switched off 17 Warning light flashing 1 Hz 18 Table Factory settings for output functions Output Parameter Factory setting REL 1 P 710 3 REL 2 P ...

Page 27: ...set via P 014 0 600 s Warning light The relay is active when the door is in motion and when the advance warning time is active Fault indication Collective output of active error messages Enables errors from this control unit to be displayed through an output relay in a con trol centre Locking the door Is used to activate a locking mechanism e g to close an electric door bolt Relay is active when t...

Page 28: ...r module The module has a maximum power consumption of 2 0 W with a 24 V DC supply The additional inputs FE9 and FE10 are positioned parallel to the channel 1 and channel 2 loop detector Parameter Input Function BDC i440 M1 loop de tector P 590 11 02 FE 9 channel 1 Drive command OPEN P 5A0 11 02 FE 10 channel 2 Drive command OPEN The expansion boards M1 and M2 can be used both individually and tog...

Page 29: ...ff If the safety radio transmit ter is triggered this will be indicated by SE in the control unit for input In1 and the LED B1 will illuminate The input IN1 is linked to SE1 Parameter P 4E3 also affects IN1 The slack rope switch and the wicket door switch are connected at input IN2 Cable monitoring is not required if fixed cable laying is performed SW1 3 On If cable monitoring is required the over...

Page 30: ...cally downwards A 1 channel B 4 channel 1 Red indicator lamp 2 Program channel button 3 One red indicator lamp per channel 4 One Program channel button per channel Function 1 channel As with the single push button the push button commands are executed one after the other in the sequence OPEN STOP CLOSE STOP If there is an error message on the door control unit the push button commands are executed...

Page 31: ...e 4 channel receiver Overall you can program up to 60 different transmitter codes buttons per receiver Deleting all the programmed transmitter codes Deleting one transmitter individually is not possible Press and hold the Program channel button on the radio receiver The red indicator lamp starts to flash slowly After approx 5 s the red indicator lamp starts to flash quickly Continue pressing the b...

Page 32: ...ctric safety edge specified at the initial operation stage P 4F0 3 00 SE 2 Wicket door resistor 8k2 ohm P 510 10 00 FE 1 Slack rope NC P 520 22 00 FE 2 Light barrier 1 P 530 13 00 FE 3 Drive command STOP P 540 12 00 FE 4 Drive command CLOSE P 550 11 02 FE 5 Drive command OPEN P 560 8 00 FE 6 Pre limit switch VES P 570 6 00 FE 7 OPEN limit position P 580 7 00 FE 8 CLOSE limit position The function ...

Page 33: ...ls P 590 11 02 FE 9 Drive command OPEN P 594 0 FE 9 Inside P 5A0 11 02 FE 10 Drive command OPEN P 5A4 1 FE 10 Outside P 710 13 REL1 Stop light red inside P 720 14 REL2 Stop light green inside P 740 15 REL4 Stop light red outside P 750 16 REL5 Stop light green outside P 800 1 BDC M1 expansion board active P 892 1 Display two way traffic control parameters P 992 2 two way traffic control with M2 exp...

Page 34: ... off delay for outdoor light The value sets the duration of the switch off delay for the Outdoor light output function 120 920 0 20 Error history The control unit saves the last 20 errors to occur in the error memory After jump ing to parameter P 920 the errors which have occurred can be displayed by turn ing the DDT L R In roll mode the display alternates between showing the stroke during which t...

Page 35: ...he function input automatic reclosing is in place this has a higher priority 0 no AWZ 1 AWZ active 0 014 s 0 600 Switch off delay for outdoor light The value sets the duration of the switch off delay for the Outdoor light output function 120 01A s 0 600 Clearance time for switching green Clearance time for switching between green inside and green outside This time is for allowing the vehicle to pa...

Page 36: ...on In the CLOSE limit position switch off is possible via the safety edge or via the limit switch 0 Switch off via limit switch 1 Switch off via safety edge 0 216 0 1 If using an absolute value encoder Floor adjustment Activates the floor adjustment The floor position determined during door setting is saved When closing the moment the door touches the floor the saved floor posi tion serves as a re...

Page 37: ... stop position is the same as door OPEN limit position 1 Half door opening distance 2 2 3 door opening distance 3 Intermediate stop position is programmed in dead man mode 3 250 Inc 0 4095 If using an absolute value encoder Smoke heat ventilation position RWA Gives the smoke heat ventilation position in absolute increments 0 251 0 2 Selection of the target position for the smoke heat ventilation c...

Page 38: ...nput function for safety input SE2 3 4F1 Parameter SE2 Selection of the input profile for safety input SE2 parameter depends on input function configured 0 4F4 0 3 SE2 operating direction The input s operating direction can be set in P 4F4 0 CLOSE with reversal 1 OPEN with reversal 2 OPEN and CLOSE STOP function dead man travel possible 3 OPEN and CLOSE STOP function no travel possible 0 510 5 29 ...

Page 39: ...r depends on input function configured 00 544 0 1 Direction FE4 For setting the direction with two way traffic control for this input 0 Inside 1 Outside This parameter can only be set if P 892 is 1 0 550 6 29 Function FE5 Selection of the input function for input FE5 11 551 Parameter FE5 Selection of the input profile for input FE5 parameter depends on input function configured 02 554 0 1 Directio...

Page 40: ...he input function for input FE9 BDC XXX M1 loop detector 1 This function is only possible in combination with BDC XXX M1 when setting P 800 1 11 591 FE9 BDC XXX M1 parameter Selection of the input profile for input FE9 parameter depends on input function configured This function is only possible in combination with BDC XXX M1 when setting P 800 1 02 594 0 1 FE9 BDC XXX M1 direction For setting the...

Page 41: ...ion is only possible when setting P 802 1 11 5C1 FE12 radio channel 2 profile Selection of the input profile for input FE12 profile depends on input function con figured This function is only possible when setting P 802 1 02 5C4 0 1 Direction FE12 radio channel 2 For setting the direction with two way traffic control for this input 0 Inside 1 Outside This function is only possible when setting P 8...

Page 42: ...input 0 Inside 1 Outside This function is only possible in combination with BDC XXX M2 when setting P 801 1 and P 802 1 0 620 11 29 Function FE2 BDC XXX M2 Selection of the input function for input FE2 This function is only possible in combination with BDC XXX M2 when setting P 801 1 0 621 Parameter FE2 BDC XXX M2 Selection of the input profile for input FE2 parameter depends on input function con...

Page 43: ...C XXX M2 when setting P 801 1 and P 802 1 0 650 11 29 Function FE5 BDC XXX M2 Selection of the input function for input FE5 This function is only possible in combination with BDC XXX M2 when setting P 801 1 0 651 Parameter FE5 BDC XXX M2 Selection of the input profile for input FE5 parameter depends on input function configured This function is only possible in combination with BDC XXX M2 when set...

Page 44: ...ion for output Rel1 0 Not assigned 1 External testing high active relay switched on 3 CLOSE limit position 4 OPEN limit position 5 PARTIALLY OPEN limit position 6 Smoke and heat ventilation limit position 7 Door in motion display 8 Outdoor light 9 Warning light 10 Fault indication 11 Lock door 12 Lock door 13 Stop light red inside 14 Stop light green inside 15 Stop light red outside 16 Stop light ...

Page 45: ... 1 Activation of the parameters for the safety radio receiver RB3 CSM868AD1 0 Inactive 1 Active 0 892 0 1 Parameter approval stop light 0 Inactive 1 Activation of parameters for two way traffic control 0 910 0 3 Selection display mode diagnostics 1 Using this parameter the measurements below can be shown directly on the door control unit display 0 The control sequence is displayed automatic 1 The ...

Page 46: ... 1 German 1 990 0 4 Factory setting By setting and saving this parameter parameters or programmed positions are deleted 0 No reset 1 Set parameters to factory setting of the current door profile 2 Delete programmed positions 3 Set parameters to factory setting of the current door profile and delete pro grammed positions 4 Reset door profile set parameter to factory setting and delete programmed po...

Page 47: ...close direction e g due to safety loop SE SE Safety edge activated Automatic travel not possible do do Wicket door open in the CLOSE limit position Lb Lb Light barrier activated Automatic travel not possible S1 S1 Pull in safety device activated Travel in the CLOSE direction in dead man mode possible S2 S2 Pull in safety device activated Travel in dead man mode possible S3 S3 Pull in safety device...

Page 48: ... dead man mode Hd Hd Manual dead man mode in both directions can be set via P 980 and is displayed in place of STOP HD ru Hd Jo Inching mode inching mode in both directions can be set via P 980 and is displayed in place of STOP General inputs in the diagnostic mode German English Description n n Cycle display open u u Maintenance cycle display Sx xx Sx xx Software version display HiSt HiSt Error m...

Page 49: ...vely NA2 is used as a regular off switch F 214 Wicket door open Wicket door was opened while the door was moving F 216 Door lock bolt does not unlock Door lock bolt is engaged No travel possible F 217 Wicket door lock bolt does not unlock Wicket door lock bolt is engaged No travel possible F 330 Slack rope overload switch triggered Slack rope triggered Overload switch triggered F 336 Negative resu...

Page 50: ...hes one of the limit switches has not triggered E 021 Running time exceeded in the open direction Current motor running time has exceeded set maximum running time P 410 travel in the OPEN direction P 419 in dead man mode Door stiff or blocked During use of mechanical limit switches one of the limit switches has not triggered E 031 Direction of rotation of the drive dif ferent to expected rotation ...

Page 51: ...ery is too low replace battery E 801 Negative test from light barrier 1 Light barrier 1 was tested as being defective The device connected to the input is not working E 802 Negative test from light barrier 2 Light barrier 2 was tested as being defective The device connected to the input is not working E 803 Negative test from pull in safety device OPEN Testing was unsuccessful The device connected...

Page 52: ...ss push button channel 4 pressed for too long Defective wireless push button Input is ignored I 118 Drive command sequence button en gaged for too long Defective button Input is ignored I 119 Drive command sequence button en gaged for too long Defective button Input is ignored I 220 RWA input triggered Travels towards the RWA position all other inputs except NA1 NA2 are ignored No travel to RWA po...

Page 53: ... the terminals and complete connecting diagram P 991 0 Mechanical limit switching The function of the SE1 optoelectronic safety edge or of the electric safety edge is specified at the time of initial operation 53 ...

Page 54: ... the terminals and complete connecting diagram P 991 1 Mechanical limit switching The function of the SE1 optoelectronic safety edge or of the electric safety edge is specified at the time of initial operation 54 ...

Page 55: ... of the terminals and complete connecting diagram P991 2 Absolute value encoder The function of the SE1 optoelectronic safety edge or of the electric safety edge is specified at the time of initial operation 55 ...

Page 56: ...Laying the connecting cable 56 ...

Page 57: ...Connecting diagram for the BDC i440 M1 expansion board RADIO ON Relay contactor PLUG IN MODULE 2 5 AT 1 AT X1 X3 X2 X4 SUVEK module 57 ...

Page 58: ...Connecting diagram for the BDC i440 M2 expansion board X1 X2 X3 X5 X6 X4 58 ...

Page 59: ...afety edge 8K2 12 V SE1 SE1 P 4E0 1 00 Pneumatic safety edge 12 V SE1 8K2 SE1 P 4E0 1 02 Safety device with PNP output 12 V SE1 0 V 24V 0V REL3 P 730 17 SE1 P 4E0 1 04 24V C NO 0 V Safety device with NPN output 12 V SE1 0 V 24V 0V 8K2 REL3 P 730 17 SE1 P 4E0 1 05 24V C NO 0 V Reflector light barrier 1 0V 2 24V 3 NO 4 C FE2 24V 0V 59 ...

Page 60: ...tput and testing NO REL3 P 730 17 FE2 P 520 22 02 24V C 24V FE2 0V 0V 24V Transmitter receiver light barrier 1 0V 2 24V 3 NO 4 C FE2 24V 0V 0V 24V Transmitter receiver light barrier with testing 1 0V 2 24V 3 NO 4 C FE2 24V 0V 0V 24V NO REL3 P 730 17 FE2 P 520 22 02 24V C 60 ...

Page 61: ...ck rope switch SE2 12V 1k5 1k5 2k0 S1 S2 ST S1 Slack rope switch 1 S2 Slack rope switch 2 ST Wicket door switch P 4F0 3 03 Maintenance This control unit is maintenance free Cleaning Only clean the outside of the housing with a suitable cloth Do not use cleaning agents as these may damage the plastic 61 ...

Page 62: ...nating resistance and for dynamic optical systems 5 1 kOhm slack rope switch wicket door switch Secure functions EN ISO 13849 1 2008 Safety edge SE1 SE2 Category 2 PL d Optoelectronic safety edge OSE FE1 Category 2 PL d Light barrier with testing Category 2 PL d Emergency Stop Category 2 PL d Path limitation Category 2 PL c Membrane keypad Category 2 PL d Safety radio receiver Category 2 PL d Rela...

Page 63: ...Declaration of conformity 63 ...

Page 64: ......

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