Bayne Thinline GRL 1110 Operation And Parts Manual Download Page 3

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TABLE OF CONTENTS

GRL 1110

Printed in U.S.A.

Issued August 2016

Revision No: 003

........................................................................................................................................................................................2

Specifications

........................................................................................................................................................................................4

Installation Instructions

........................................................................................................................................................................................7

Operation Instructions

........................................................................................................................................................................................8

Maintenance Instructions

........................................................................................................................................................................................9

Actuator Assembly Instructions

........................................................................................................................................................................................20

Troubleshooting Chart

........................................................................................................................................................................................21

Appendix A - Assembly Drawings and Part Numbers

........................................................................................................................................................................................22

1900-0560 - GRL 1110 Lifter Assembly

........................................................................................................................................................................................25

4800-0272 - GRL Faceplate Weldment

........................................................................................................................................................................................26

4800-0277 - GRL Clamp Arm Link Weldment

........................................................................................................................................................................................27

4800-0060 - GRL Clamp Arm Assembly

........................................................................................................................................................................................28

6065-2710 - GRL Control Valve

........................................................................................................................................................................................29

3112-1044 - GRL Clamp Cylinder Assembly

........................................................................................................................................................................................30

2000-1230 - Torque Bearing Assembly

........................................................................................................................................................................................31

2000-1338 - Lower Idler Bearing Assembly

........................................................................................................................................................................................32

2000-1335 - Upper Idler Bearing Assembly

........................................................................................................................................................................................33

H5900001 - GRL Series Specifications

........................................................................................................................................................................................35

6900-0733 - Hydraulic Schematic

...................................................................................................................................................................... 37

Index

Summary of Contents for Thinline GRL 1110

Page 1: ...MER NAME ____________________ SERIAL NUMBER ____________________ 1900 0560 Revision No 003 LICENSED UNDER ONE OR MORE OF THE FOLLOWING U S AND CANADIAN PATENTS 5 503 512 4 773 812 1 327 765 5 447 405...

Page 2: ...the use of tools or blocking devices specially designed for the purpose Special tools should be used when and as recommended It is important to note that some warnings against the use of specific met...

Page 3: ...t 21 Appendix A Assembly Drawings and Part Numbers 22 1900 0560 GRL 1110 Lifter Assembly 25 4800 0272 GRL Faceplate Weldment 26 4800 0277 GRL Clamp Arm Link Weldment 27 4800 0060 GRL Clamp Arm Assembl...

Page 4: ...INTENTIONALLY LEFT BLANK GRL 1110...

Page 6: ...ck from the back of the mainframe to the front of the lifter depending on the types of arms used D The faceplate is normally at 45 degrees in the dump position and extends 10 to 12 from the back of th...

Page 7: ...e Machine Works Inc for fast response to customer request J Two 2 year limited warranty from date of delivery on all units and models when properly maintained and operated within the recommended cycle...

Page 8: ...fer to the installation instructions included in the Tap In Kit manual for more detailed information A Mounting lifter s on the truck 1 The truck should be emptied and cleaned before any installation...

Page 9: ...lve 2 Connect the hose from the DOWN port of the rotary actuator to the D port of the hand valve 3 Connect the hose from the C port of the GRL control valve to the A port of the hand valve 4 Connect t...

Page 10: ...wise 1 4 turn If the lifter is loosing grip on the waste container turn the adjustment screw clockwise 1 4 turn 3 Repeat clamping and dumping the container making necessary adjustments to the pressure...

Page 11: ...The clamp arms are engaged around the cart 3 ACTUATOR DUMP The rotary actuator is cycled to dump the contents of the cart 4 ACTUATOR REVERSE The rotary actuator is reversed returning the cart to the g...

Page 12: ...lic component failure is contamination of the hydraulic fluid water chips dirt etc The Bayne THINLINE Lift System comes clean from the factory If removed be sure the hoses cylinder and fittings are cl...

Page 13: ...e values given apply to clean dry threads only Follow these directions closely when repairing the Rotary Actuator 1 Install the piston seal load ring 13 Figure C 1 in the small groove on the head of t...

Page 14: ...nner races 10 on the pinion shaft radius end first as shown in Figure C 3 until the races seat against the gear teeth After the races seat against the gear teeth twist the races on the pinion 360 to s...

Page 15: ...body Simultaneously slide the racks into the bores so that the racks mesh with the pinion in the same position Rotate the pinion shaft to engage the racks into the pinion Figure C 5 6 Check the positi...

Page 16: ...threaded end into the actuator body Hand tighten only at this time the torque needed will be applied later in the procedure 9 Place the tube cap 4 Figure C 13 on the table Coat the sides of the two b...

Page 17: ...p as shown in Figure C 13 Attach the rack cap to the actuator body using the socket head bolts 22 Figure C 13 and lock washers 26 Torque the bolts to 90 ft lb in the sequence shown in Figure C 10 Figu...

Page 18: ...respective grooves on the bearing cap mounting surface as shown in Figure C 11 17 Coat the bearing cap seal area and pinion seal area shown in Figure C 11 lightly with STP Oil Treatment Figure C 11 1...

Page 19: ...tall the rack cap extension tube assembly 29 Figure C 13 between the 90 fitting in the rack cap and the 45 fitting in the tube mounting bracket as shown in Figure C 13 Tighten all connections 23 Insta...

Page 21: ...uator assembly and is assembled into the rack cap Before starting the assembly of the Slowdown refer to the exploded parts drawing Figure D 4 and parts list to familiarize yourself with the individual...

Page 22: ...on the o ring plug 9 with STP Oil Treatment Screw the o ring plug 9 into the plunger housing 1 on top of the spring 4 and tighten to 30 in lb torque Figure D 2 3 Coat the o rings on the plunger housi...

Page 24: ...aulty truck hydraulic pump 4 Consult truck maintenance manual Lifter operates under recommended cycle time 1 Engine idle too high 1 Adjust engine idle 2 High hydraulic flow to lifter circuit 2 Check t...

Page 25: ...GRL 1110 Issued August 2016 Revision No 003 Printed in U S A Copyright 2016 Bayne Premium Lift Systems Appendix A Assembly Drawings and Part Numbers 21 APPENDIX A ASSEMBLY DRAWINGS AND PART NUMBERS...

Page 40: ...INTENTIONALLY LEFT BLANK 36 GRL 1110...

Page 41: ...relief valve settings 4 F final operation and mounting 4 I installation instructions 4 instructions actuator assembly 9 slowdown assembly 9 L lower hook adjustment 7 M maintenance instructions 8 makin...

Page 42: ...www baynethinline com Customer Care 800 535 2671 Bayne Premium Lift Systems 4301 Gault Avenue North Fort Payne AL 35967...

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