Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com
INS-XPP-5458-DL-22
09-09-2022
Instruction Manual
XPP-5458G
THE XPP-5458G IS APPROVED FOR USE
Permissible Nightstick XPP-5458G Headlamp
APPROVAL No. 20-A130002-0
TESTED FOR INTRINSIC SAFETY IN METHANE-AIR MIXTURES ONLY
WARNINGS:
CLASS I DIV 1 GRPS A-D T3
CLASS II & III DIV 1 GRPS E-G T135C
CLASS I ZONE 0 AEx ia IIC T3 Ga
CLASS I ZONE 0 Ex ia IIC T3 Ga
Ex ia I Ma
Ex ia IIC T3 Ga
Intertek ITS 13 ATEX27838X
ITS21UKEX0265X
IECEx ETL 13.0025X
-20ºC ≤ Tamb ≤ +40ºC
1.5V/Cell AA Alkaline
2575
ID 4003544
INTRINSICALLY SAFE
SECURITE INTRINSEQUE
I M 1 Ex ia I Ma
II 1 G Ex ia IIC T3 Ga
MSHA approved for use with three AA Duracell Type PC1500, Energizer
Type EN91, and Energizer Type L91 batteries only.
1)
Replace the batteries in fresh air only.
3)
Energizer Lithium (Type L91) batteries are to be replaced by a qualified
technician only.
2)
The Model XPP-5458G Safety Headlamp must not be opened in areas
where permissibility is required.
6)
Do not mix batteries from different manufacturers or of different types.
5)
Replace all batteries at the same time.
4)
The Model XPP-5458G Safety Headlamp is approved as a mine light
under 30CFR, Part 20. It is not approve as a cap lamp under 30CFR,
Part 19.
7)
Conforms to:
ANSI/UL STD 913, ANSI/UL
60079-0, ANSI/UL 60079-11
ANSI/ISA 60079-26
Certified to:
CAN/CSA STD C22.2 No 157
CAN/CSA STD C22.2 No 60079-0
CAN/CSA STD C22.2 No 60079-11
CSA STD C22.2 No 25
0359
WARNINGS - INTRINSICALLY SAFE
y
Warning: Use only the approved non-rechargeable batteries listed below.
y
Warning: Do NOT attempt to use rechargeable AA batteries with this light.
y
Warning: To prevent ignition of a hazardous atmosphere, do not open the battery
compartment in the hazardous environment. This task must ONLY be performed in an
area known to be non-hazardous.
y
Warning: When exchanging batteries, use only DURACELL PC1500, ENERGIZER
EN91 or ENERGIZER L91 BATTERIES.
y
Warning: To prevent ignition of a hazardous atmosphere, the AA batteries must only be
exchanged in an area known to be non-hazardous.
y
Warning: To reduce the risk of explosion, do not mix new non-rechargeable batteries
with used non-rechargeable batteries, or mix non-rechargeable batteries from different
manufacturers.
y
Warning: Substitution of components may impair intrinsic safety.
SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY
For personal safety, always confirm the rating of any known hazardous or potentially
hazardous location where the light is to be used.
BATTERY INSTALLATION
WARNING: In order to maintain the XPP-5458G’s Intrinsically Safe rating, the only
AA batteries certified for use with this light are the DURACELL PC1500, ENERGIZER
EN91 or ENERGIZER L91 BATTERIES.
y
Do not attempt to use any other brand or model of AA batteries with this light.
y
Do not attempt to use any type of rechargeable AA batteries with this light.
Warning: To prevent ignition of a hazardous atmosphere, do not open the battery
compartment door in the hazardous environment. This task must ONLY be done in an
area known to be non-hazardous.
y
Loosen the locking screw located on the back of the battery compartment door. NOTE:
Do NOT attempt to completely remove the locking screw. Doing so is not necessary and
may damage the threads. The screw simply needs to be loosened enough to allow the
battery compartment door to open.
y
Using 3 – AA DURACELL PC1500, ENERGIZER EN91 or ENERGIZER L91
BATTERIES (make sure that all 3 batteries are of the same model), install the batteries
in the back of the battery compartment paying close attention to the markings inside the
battery compartment for proper battery terminal polarity alignment.
y
Close the battery compartment door.
y
Tighten locking screw. CAUTION: Do NOT over-tighten. Doing so may damage the
threads and impact the light’s Intrinsic Safety.
OPERATION
THE XPP-5458G HAS TWO BUTTONS THAT CONTROL LIGHT OUTPUT:
LIGHTING MODES
THE XPP-5458G HAS FIVE LIGHTING MODES:
y
White Spotlight - Press the Spotlight button once
y
High-brightness White Floodlight - Press the Floodlight Button once
y
Low-Brightness White - Press the Floodlight Button twice
y
Green Floodlight - Press the Floodlight Button three times
y
Dual-Light - Press the Spotlight Button and then the Floodlight Button
THE XPP-5458G HAS A TILT ADJUSTMENT FEATURE:
Simply adjust the tilt angle of the light to illuminate the desired area.
THE XPP-5458G COMES WITH TWO DIFFERENT HEADBANDS:
ELASTIC NON-SLIP HEADBAND
Use this headband for wearing the headlamp directly on your head or while wearing a
soft hat such as a ball cap. The non-slip feature will keep the light positioned on the head
even during vigorous movement.
HEAVY-DUTY RUBBER HEADBAND
Use the heavy-duty rubber headband on any hardhat. The tacky nature of the strap will
keep the light attached even if the hat is dropped or used in wet conditions.
