Baumuller DS 100 Commissioning And Maintenance Instructions Download Page 23

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TAM 00624

DS 100 – 200

03 / 2005

Three-phase synchronous motor, air-cooled

English

Drive Center National

Darmstadt

Baumüller Griesheim GmbH & Co. KG

Waldstraße 1

•

D-64347 Griesheim

Tel +49- (0)6155-8430-00

•

Fax +49- (0)6155-8430-20

Düsseldorf

Baumüller Nürnberg GmbH

Jacob-Kaiser-Str. 7

•

D-47877 Willich-Münchheide

Tel +49- (0)2154-487-0

•

Fax +49- (0)2154-487-59

Dresden

Baumüller Kamenz GmbH

Nordstraße 57

•

D-01917 Kamenz

Tel +49- (0)3578-3406-0

•

Fax +49- (0)3578-3406-50

Hannover

Baumüller Nürnberg GmbH

Bohlenweg 10

•

D-30853 Langenhagen

Tel +49-(0)511-771968-0

•

Fax +49-(0)511-771968-77

Nürnberg / Bayern

Baumüller Nürnberg GmbH

Ostendstr. 80-90

•

D-90482 Nürnberg

Tel +49- (0)911-5432-501

•

Fax +49- (0)911-5432-510

Stuttgart

Baumüller Griesheim GmbH & Co. KG

Hahnweidstr. 21

•

D-73230 Kirchheim / Teck

Tel +49- (0)7021-48557-10

•

Fax +49-(0)7021-48557-77

Drive Center International

Australia / Sydney

Baumüller Australia Pty. Ltd.

Unit 4, 476 Gardeners Road

Alexandria NSW 2015, Australia

Tel +61 2 8338-0386

•

Fax +61 2 8338-0389

Australia / Melbourne

Baumüller Australia Pty. Ltd.

45 Jarrah Drive

•

Braeside Vic. 3195, Australia

Tel +61 3 9580-9522

•

Fax +61 3 9587-3886

China / Hong Kong

Baumüller Australia Pty. Ltd.

13H, Block 4, Carado Garden,

Tai Wai

•

N.T., Hong Kong

Tel/ Fax +852 2695-9755 Handy +852 9194-1582

England

Baumüller (UK) Ltd.

14 Redlands Centre

•

GB-Coulsdon, Surrey CR5 2HT

Tel +44 (0)208-763 2990

•

Fax +44(0)208-76329-59

France

Baumüller France S.à.r.l.

Zone de la Malnoue

39, Avenue de l´Europe

•

F- 77184 Emerainville

Tel +33 1 6461-6622

•

Fax +33 1 6461-6006

India

Baumüller KAT India Pvt. Ltd.

Dattaprasad Apartment

•

Flat No. 7, 3Rd Floor,

B/7, 1206, APTE Road

•

IND- 411 004 Pune

Tel +91 20 5513311

•

Fax +91 20 5513388

Italy

Baumüller Italia s.r.l.,

Viale Italia, 12

•

I-20094 Corsico (Mi),

Tel +39 02 45100-181

•

Fax +39 02 45100-426

Netherlands

Baumüller Benelux B.V.

Platinastraat 141

•

NL-2718 SR Zoetermeer

Tel +31(0)79-3614-290

•

Fax +31(0)79-3614-339

Austria

Baumüller Austria Ges.mbH

Im Bäckerfeld 17

•

A-4060 Leonding

Tel +43 (0)732 674414-0

•

Fax +43 (0)732 674414-32

Switzerland

Baumüller Suisse S.A

Rue des Usines 22

•

CH-2000 Neuchâtel

Tel +41 (0)32 7301-260

•

Fax +41 (0)32 7301-351

Slowenia

Baumüller Dravinja d.o.o.

Delavska cesta 10

•

SI-3210 Slovenske- Konjice

Tel +386 3-75723-00

•

Fax +386 3-75723-32/33

Spain

Baumüller Ibérica S.A.
Ausias Marc, 13 1º 2ª

•

E- 08010 Barcelona

Tel +34 (0)93 34 26 926

•

Fax +34 (0)93 27 01 321

Turkey

BAUMÜLLER MOTOR KONTROL SISTEM

SAN. VE TIC. LTD. STI

Colak Ismail Sok., No: 31/1

•

TR-81070 Istanbul-Suadiye

Tel +90 (0)216 372-2485

•

Fax +90 (0)216 372-7570

USA

Baumueller Hartford Inc.

117 West Dudley Town Road

•

USA-Bloomfield,

CT 06002

Tel +1 860-243 0232

•

Fax +1 860-286 3080

USA

Baumueller Chicago Corp.

405 Algonquin Rd.

•

USA-Mount Prospect, Ill 60056

Tel +1 847 956-7392

•

Fax +1 847 956-7925

Dealers International

Brazil

NC SERVICE INDÚSTRIA E COMÉRCIO LTDA.

Av. Juruá, 150, - Barueri - SP

•

BR- 06455 - 010

Tel +55 (0)11 4195-0502

•

Fax +55 (0)11 4195-2479

Iran

PAK GOSTAR Co.

502, 5th Floor, BORJ-E SEFID, PASDARAN Ave

TEHRAN - IRAN

Tel +98 21 2553868-70

•

Fax + +98 21 2547703

Japan

NUSCO CO Ltd.

6-17-8 Nagayama, Tama, Tokyo

•

J- 206-0025

Tel +81 (0)423 73-1621

•

Fax +81 (0)423 73-1821

Korea

BOMAC SYSTEMS

712 Yucheon Factophia

•

196 Anyang-7 dong, Mananku,

Anyangsi,

•

Kyungkido 430-017, Korea

Tel +82 31 467-2030,

•

Fax +82 31 467-2033

Russia, Kazakhstan

Elektroprivod J.-s.

st. Sadovaja- Spaskaja

h. 1/2, b.2

•

Moscow ,107078

Tel +7 (0)95 2082-160

•

Fax +7 (0)95 2082-623

Poland

MECTEC POLSKA

Ul. Mickiewicza 19

•

PL-60833 Pozna

Tel. / Fax +48 (0)61-8470553

Sweden

OCTAB Industrielektronik AB

Maskingatan 8B

•

SE-195 60 Märsta

Tel +46 (8) 591 150-00

•

Fax

+46 (8) 591 150-01

Spain

Ofisistelec, S.L.

Poligono Industrial Virgen de los Dolores

E-46113 Moncada (Valencia)

Tel +34 96 144-5055

•

Fax +34 96 144-5311

Czech Rep.

ATEM CNC- TECHNIK

spol.s.r.o.

V domove 4

•

CZ- 130 00 Praha 3

Tel u. Fax +420 222587698

Hungary

MELTRON KFT.

Gyömroi ut. 128.

•

H-1103 Budapest

Tel/ Fax +36 1 264 - 9482

USA

Industrial Drives Design, Inc.

668 Flinn Avenue Unit 28

•

USA- Moorpark

CA 93021

Tel +1 805 378-1170

•

Fax +1 805 378-1171

Venezuela,Columbia,Equador

Nimbus International C.A

C.C. Parque Tuy, Local P-18
YV-Ocumare del Tuy 1209
Tel +58(0)39-251347

•

Fax +58(0)39-257149

Production

Motors

Baumüller Nürnberg GmbH

Ostendstraße 80- 90

•

D-90482 Nürnberg

Tel +49- (0)911-5432-0

•

Fax +49- (0)911-5432-130

Baumüller Nürnberg GmbH

Werk Kitzingen

Floßhafenstraße 2

•

D-97318 Kitzingen

Tel +49- (0)9321-70080

•

Fax +49- (0)9321-700888

Baumüller Brno s.r.o

Skalice nad Svitavou 72

CZ- 67901 Skalice nad Svitavou,

Tel +420 516-499 111

•

Fax +420 516-499 117

Baumüller Kamenz GmbH

Nordstraße 57

•

D-01917 Kamenz

Tel +49- (0)3578 3406-0

•

Fax +49- (0)3578 3406-50

Small motors

Baumüller Nürnberg GmbH

Werk Bad Gandersheim

Flugplatzweg 2

•

D-37581 Bad Gandersheim

Tel +49- (0)5382 9805-0

•

Fax 49- (0)5382 9805-55

Electronics

Baumüller Nürnberg Electronic GmbH & Co.

Ostendstraße 80- 90

•

D-90482 Nürnberg

Tel +49- (0)911-5432-293

•

Fax +49- (0)911-5432-328

Sheet metal forming

Baumüller Dravinja d.o.o.

Delavska cesta 10

•

SI-3210 Slovenske- Konjice

Tel +386 3-75723-00

•

Fax +386 3-75723-32/33

System engineering

Baumüller Anlagen-Systemtechnik GmbH & Co. KG

Ostendstraße 84

•

D-90482 Nürnberg

Tel +49- (0)911-54408-0

•

Fax +49- (0)911-54408-749

Services

Baumüller Reparaturwerk GmbH & Co KG

Andernacher Straße 19

•

D-90411 Nürnberg

Tel +49- (0)911-9552-0

•

Fax+49- (0)911-9552-999

Munich

Baumüller München GmbH

Meglingerstraße 58

•

D-81477 München

Tel +49- (0)89-748898-10

•

Fax +49- (0)89-748898-75

Summary of Contents for DS 100

Page 1: ... 00624 1 DS 100 200 03 2005 Three phase synchronous motor air cooled English TAM 00624 DS 100 200 Three phase synchronous motor Air cooled Version 03 2005 English Commissioning and Maintenance Instructions ...

Page 2: ...e of the unit machine this documentation must be passed on together with the unit machine by the owner Following the sale of the unit machine this original and all copies are to be passed on to the purchaser Following disposal or any other form of termination of utilisation this original and all copies are to be destroyed With the introduction of this documentation earlier issues of are superseded...

Page 3: ... Nameplate 7 2 4 Technical data 7 2 5 Transport intermediate storage 9 2 6 Installation conditions cooling details 9 2 7 Balancing drive elements and vibration 10 3 Mounting 11 3 1 Safety instructions 11 3 2 Installation fixing 11 3 3 Electrical connections 12 4 Commissioning operation 14 4 1 Safety instructions 14 4 2 Checks prior to commissioning 15 4 3 Commissioning operation 15 4 4 Malfunction...

Page 4: ... the product Hazards resulting from lifting and transport processes electrical current moving parts hot surfaces EMC disturbances mechanical overloads thermal overload To avoid damages to persons and property and minimize residual risks please read all of the safety instructions and in particular those that are marked with a symbol Danger to life through electrical shock Non observance can lead to...

Page 5: ...ty of the finished product with this directive has been established refer to EN 60204 1 Electrical Equipment of Machines EMC Directive 89 336 EEC The operation of the electric motor for its designated use must comply with the protective requirements laid down in the EMC Directive 89 336 EEC The person setting up the system is responsible for the correct installation e g spatial isolation of signal...

Page 6: ...e not permitted If such modifications changes are necessary please contact the manufacturer No safety devices may be dismantled or decommissioned prior to the operation of the device 2 Operating conditions 2 1 Product description Electric motors of the series DS are permanently excited three phase synchronous motors with rare earth magnets The optimized forced ventilation ensures efficient cooling...

Page 7: ...Insul class F Insulation material class Mode Motor operation mode IP Motor protection type 2 4 Technical data Possible designs models Frame size Protection type EN 60034 5 Design EN 60034 7 100 IP23 B3 B35 IP54 B3 B5 132 IP23 B3 B5 B35 IP54 B3 B5 160 IP23 B3 B35 200 IP23 B3 B35 Cooling method IP 23 IC 06 internally cooled motor with fan EN 60034 6 IP 54 IC 0641 surface cooled motor with fan IP 54 ...

Page 8: ... m s l Storage 30 C 60 C 85 C comp Chap 2 5 Bearing Rolling contact bearing with grease lubrication for life Calculated bearing life 20 000h tentative value Vibration severity EN 60034 14 Level N Vibration resistant to to EN 60068 2 6 Radial 3g 20Hz to 55 Hz Axial 0 5g 20Hz to 55 Hz Holding brake Option Actual speed encoder Standard 2 pole Resolver For further technical values please refer to the ...

Page 9: ... and low vibration room Veff 0 2mm s The electric motors can be stored for a maximun of two years at 30 C to 60 C High storage temperatures up to a max of 85 C are permitted but this can however lead to the ageing of the gaskets Direct exposure to incident solar radiation UV light and ozone can also lead to an ageing of the gaskets and must be avoided Please note that the warranty periods commence...

Page 10: ...nd of shaft When pulling off use spacer washer for mechanical protection of shaft If necessary heat the output element Caution If the shaft does not have a featherkey the output elements are fixed to the drive shaft using appropriate clamping bushes In the case of shafts with a featherkey make sure that the output elements lie against the shoulder of the shaft Note The chamfer or radius at the out...

Page 11: ...ft ends When using standard solvents such as Acetone or benzine the shaft sealing ring must not be moistened the motor is designed for the ambient conditions and environmental influences on site see chapter 2 4 the compartment in the machine is suitable for the cooling method employed by the electric motor see chapter 2 6 The motor must be installed in such a way that the coolant lines can definit...

Page 12: ...y be carried out once the machine has come to a standstill In the case of three phase synchronous motors with permanent magnet excitation a voltage of 60 V can occur at the motor terminals when the rotor is turning Regulations for working in electrical plants must be adhered to The safety regulations for work in electrotechnical plants in accordance with EN 50110 1 DIN VDE 0105 100 must be observe...

Page 13: ...ed Prior to connection the female connectors connectors and terminal box must be checked for damage corrosion dirt and dampness Make sure that the screwed connections are correct and tight Check gaskets and faces of connectors and terminal boxes to guarantee protection type Connectors and terminal box connections must not be exposed to mechanical stress If necessary provide strain shearing twist a...

Page 14: ... Only commence work on the motor connections when you are sure that the motor is de energized and that there is no electric potential When in operation electric potential can be found at the motor terminals contacts and at the motor windings Never touch these modules elements while the motor is in operation Dismantling the safety devices The electric motor must not be commissioned without first mo...

Page 15: ...ualified personnel Please refer to the commisioning instructions for the converter and the cooling system Checks during commissioning Release brake if applicable Has the functionality of all motor modules such as the brake encoder cooling system been checked and are the utilization conditions being adhered to Have all electrical connections been carried out and fixed as required by the regulations...

Page 16: ...cope of malfunction circumstances leading up to the malfuntion application data torque cycle speed and forces over time ambient conditions The following selection possible causes can be helpful in the fault correction process Fault Cause Recovery Motor does not start No controller enable Controller error encoder error Brake doe not release Brake defect No power supply Rotating field Activate contr...

Page 17: ...o a standstill is de energized depressurised and has cooled All connections such as screw connections that were loosened must be tightened again after the inspection or maintenance work When carrying out work on the motor please observe the technical instructions and notes in the respective chapters in these Commissioning and Manitenance Instructions When carrying out maintenance work observe all ...

Page 18: ...r which the user is responsible include the cleaning of motor surfaces and air channels the replacement or cleaning of filter mats when using dust filters the regreasing of the bearings at the drive and non drive ends if regreasing was specified as mandatory As a rule dust filters should be cleaned or replaced after 100 operating hours The maintenance intervals must be shortened accordingly on hig...

Page 19: ...gs for the cable inlets It is recommended when tightening the terminal screw to support against the conductor to prevent mounting rail deformation and to keep the terminal base free of torsional forces Motor frame size Cable gland Number of main connection terminal Tightening torque for terminals Nm 100 1 x M 40 1 x M 16 3 x M 8 6 132 3 x M 40 2 x M 25 2 x M 20 3 x M 10 10 160 2 x M 63 2 x M 25 3 ...

Page 20: ...led English Pin assignment Resolver connection 1 2 3 4 5 6 7 8 9 10 11 12 cos sin sin cos Ref Ref View to contact side of female connector Connection assignment Resolver Other encoder types Pin assignment corresponds to enclosed wiring diagram or technical documentation ...

Page 21: ...or via terminal box Connection diagram U V W Power connection Axially added on standard fan motor Frame Size Rated current A with Y 100 0 33 132 0 8 160 1 4 Radially added on standard fan motor Frame Size Rated current A with Y 200 1 4 The standard fan motor serial design is for D Y 200 265 345 460V 50 60Hz The rated currents are the maximum values ...

Page 22: ...ualified personnel overloaded the system operated the unit with faulty safety devices safety devices that were incorrectly fitted or not fitted safety devices or protective devices not in proper working order not operated the system in the stipulated ambient conditions You have modified the system without the written approval of Baumüller Nürnberg GmbH You have not observed the instructions concer...

Page 23: ...002 Tel 1 860 243 0232 Fax 1 860 286 3080 USA Baumueller Chicago Corp 405 Algonquin Rd USA Mount Prospect Ill 60056 Tel 1 847 956 7392 Fax 1 847 956 7925 Dealers International Brazil NC SERVICE INDÚSTRIA E COMÉRCIO LTDA Av Juruá 150 Barueri SP BR 06455 010 Tel 55 0 11 4195 0502 Fax 55 0 11 4195 2479 Iran PAK GOSTAR Co 502 5th Floor BORJ E SEFID PASDARAN Ave TEHRAN IRAN Tel 98 21 2553868 70 Fax 98 ...

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