Baumr-AG BCS-355 Series II User Manual Download Page 11 | Manualshive

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Metal Cut-Off Saw BCS-355 Series II

E&OE

©2018 Bäumr-AG

11

Maintenance and Troubleshooting

Disconnect

the tool from the electrical supply before performing any maintenance. • The tool

shou

ld be cool enough to touch before performing maintenance activities. • Wear suitable

gloves when handling blades. • Some maintenance activities described may be beyond the

scope of some users. For procedures that you are not comfortable with or have the knowledge, tools or
experience for, have the unit serviced by a service centre or qualified technician.

•

Clean the tool regularly with a soft cloth

– do NOT use water, solvents, abrasives etc. Remove any

debris from the guards and tool ventilation slots using a soft brush.

Replacing the Cutting Wheel

Replace the cutting wheel when its diameter wears down significantly or if any damage to it
(chips, cracks etc) can be seen. Use only cutting wheels recommended by the manufacturer.

1. Loosen the wing-nut (

B

) securing the spindle cover (

A

), then rotate the cover to expose the spindle.

2. Behind the cutting guard, push the spindle lock pin (

C

) toward the guard to prevent the spindle rotating.

You may have to rotate the cutting wheel by hand until the spindle lock engages.

3. Use the supplied spanner to remove the spindle nut. Rotate the nut left (anti-clockwise) to unscrew and

remove it, followed by the washer, outer flange, cutting wheel, spacer, and inner flange.

4. Clean all parts, including the spindle area of the tool of any dust or particles etc

– it is essential that this

area is clean, so when the new cutting wheel is installed it will run true.

5. Install the inner flange, then spacer, then cutting wheel onto the spindle. Ensure that the bore of the

cutting wheel is sitting correctly on the spindle.

6. Re-install the outer flange, washer onto the spindle.

7. Re-install the spindle nut, rotating right (clockwise). Use the spanner to firmly tighten the nut.

8. Disengage the spindle lock, then rotate the spindle cover to the closed position and secure it with the

wing-nut (firmly tighten by hand).

Motor Brushes

The electric motor uses 2 carbon "brushes" in order to function. The brushes wear as a result of use

– this is

normal, and some tools may come with replacement brushes. If the brushes are allowed to wear past the
acceptable limit, the motor may produce less power, operate intermittently, or not operate at all. Check the
brushes after each 40 hours of use. To check brushes:

1. Clean the tool in the area around the brush caps (

A

) on both sides of the motor housing (

B

) to help

prevent any dirt or other material entering the motor housing.

2. Use a coin or wide flat blade screwdriver to remove the brush caps. Ensure that any seals (O-rings etc)

are retained.

A

B

C

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Summary of Contents for BCS-355 Series II

Page 1: ... January 2018 READ THIS MANUAL CAREFULLY BEFORE USE FAILURE TO DO SO MAY RESULT IN INJURY PROPERTY DAMAGE AND MAY VOID WARRANTY KEEP THIS MANUAL FOR FUTURE REFERENCE Products covered by this manual may vary in appearance assembly inclusions specifications description and packaging ...

Page 2: ...equipment Do not wear loose clothing or jewellery which can be caught in moving parts Keep hair and clothing away from the equipment Stay alert and use common sense when operating the equipment Do not over reach Always maintain secure footing and balance Do not use the equipment if tired or under the influence of drugs alcohol or medication This equipment is not intended for use by persons with re...

Page 3: ...isconnecting the electrical cord Do NOT use equipment that has exposed wiring damaged switches covers or guards Do NOT use electrical equipment in wet conditions or in damp locations Do NOT use electrical cords to lift move or carry equipment Do NOT coil or knot electrical cords and ensure electrical cords are not trip hazards General Service Information The equipment must be serviced or repaired ...

Page 4: ...Hazard The product may have blades edges or mechanical devices that can cause severe crush injury to fingers limbs etc Take due care when handling and using the product Single Operator Only The product must be operated by a single person only More than one person operating the product may introduce additional hazards Use Face Protection Wear appropriate full face protection and take due care as th...

Page 5: ...rical supply before handling the product adjusting maintenence etc Power Line Electrocution Hazard High voltage high current power lines may be present Use extreme caution to avoid contact or interference with power lines Electrical shock can be fatal Kick Back Hazard High level of kick back hazard that can cause the machine to suddenly rotate towards operator Kick back injury can be fatal Winch O...

Page 6: ...rning sensations in fingers hands Clothing and Protective Equipment All Operators and Assistants Wear approved safety goggles or safety glasses with adequate top and side protection Wear suitable hearing protection Wear a suitable respirator Wear approved heavy duty safety boots with steel toe caps and non slip soles Work Area Safety The machine must use a properly earthed mains electrical socket ...

Page 7: ...nsportation Safety Always STOP the machine and ensure all cutting devices have fully stopped before transporting or working on the machine loading a tile adjusting etc When transporting the machine in a vehicle ensure that the cutting head is locked to the carriage It is recommended to remove the legs and drain any coolant before transporting Secure the machine in an upright position to prevent ti...

Page 8: ...AG 8 Table of Contents Safety 2 Safety Symbols 4 Equipment Safety 6 Parts Identification 9 Operation 10 Straight Cuts 10 Mitre Cuts 10 Maintenance and Troubleshooting 11 Replacing the Cutting Wheel 11 Motor Brushes 11 Troubleshooting 12 Specifications 12 ...

Page 9: ...A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A B A U M R A G B A U M R A ...

Page 10: ... M R A G B A U M R A G B A U A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M...

Page 11: ...l entering the motor housing 2 Use a coin or wide flat blade screwdriver to remove the brush caps Ensure that any seals O rings etc are retained A B C A U M R A G R A G B A U M R A G A G B A U M R A G B A U M R G B A U M R A G B A U M R A G B A U M R B A U M R A G B A U M R A G B A U M R A G B A U A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U U M R A G B A U M R A G B A U M R A G B A...

Page 12: ... U M R A G B A U M R G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G B A U M R A G M R A G B A U M R A G B A U M...

Page 13: ...ur specific application or your description of the application Be sure to attain third party approval for your application from a qualified specialist before use regardless of prior assurances by the retailer or its representatives This product is not intended for use where fail safe operation is required As with any product take an automobile aircraft computer or ball point pen for example there ...

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