Baumer PF55S Operation Manual Download Page 31

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Assembly and installation

Ensure the following prior to installation of the flow sensor:

The higher-level machine is in a safe state for the installation of

the flow sensor.

5.1 “Prerequisites for installation” on page 31

The installation position of the flow sensor has been selected

according to the criteria of the system and the requirements of

the flow sensor.

5.2 “Installation position of the flow sensor” on page 32

5.1 Prerequisites for installation

When installing the flow sensor in the higher-level machine, the fol-

lowing must be observed for the mounting location:

The flow sensor must not be exposed to excessive vibration at

the installation site.

The flow sensor must not be overly dirty at the installation site.

The flow sensor must be protected from direct sunlight at the

installation site.

The installation site must allow proper grounding of the flow

sensor.

The installation site must allow the proper electrical connection

of the flow sensor.

The flow sensor must be freely accessible at the installation

site at all times.

Mechanical effects on the flow sensor must be excluded during

operation.

During installation, the recommended and avoidable installa-

tion positions of the flow sensor must be observed:

5.2 “Installation position of the flow sensor” on page 32

Assembly and installation

Prerequisites for installation

05.03.2020

Flow sensor PF55S

Summary of Contents for PF55S

Page 1: ...Flow sensor PF55S Operation manual Read this manual prior to performing any task Translation of the original German document dated 4 3 2020 English...

Page 2: ...anslation of the original operation manual Baumer 2020 Baumer Electric AG Hummelstrasse 17 CH 8501 Frauenfeld Telephone 49 777164741222 E mail mid de baumer com Internet www baumer com 05 03 2020 Flow...

Page 3: ...tuation that occurs in relation to Baumer products n Hazards that arise from the product n Hazards that arise from handling the product n Hazards that arise due to contact between materials and the pr...

Page 4: ...the current state of technology and our many years of experi ence and knowledge The manufacturer does not accept any liability for damage caused by the following n The operating manual was not follow...

Page 5: ...s for maintenance and resolving faults 23 2 15 Safety information for replacement parts 24 3 Layout and functional description 26 3 1 Structure 26 3 2 Functional description 26 3 3 Ports 27 3 4 Contro...

Page 6: ...Outputs menu 75 7 6 8 Communication menu 79 7 6 9 Display menu 80 7 6 10 Functions menu 81 7 6 11 Diagnostic menu 82 7 6 12 System menu 87 7 6 13 Process data menu 90 8 Maintenance 92 8 1 External cl...

Page 7: ...1 General This operating manual is valid for the magnetic inductive flow sensor PF55S General 05 03 2020 Flow sensor PF55S 7...

Page 8: ...in death or serious injuries if not avoided CAUTION This combination of symbols and signal words indicates a potentially dangerous situation that can result in minor or slight injuries if not avoided...

Page 9: ...labels are used to highlight instructions results lists references and other elements in this manual Marking Explanation Step by step handling instructions Results of steps References to sections of t...

Page 10: ...tions of the weakest component of the system 2 3 Reasonably foreseeable misuse Misuse especially includes the following n Any use of the flow sensor beyond the intended use or any other improper use n...

Page 11: ...stem is secured against unintentional restart when the power supply is switched off and the main switch is secured with a lock If it is not possible to secure the main switch from being switched on wi...

Page 12: ...ance and cleaning n The operating company must ensure that all persons handling the PF55S have read and understood this manual Further more he must also train the personnel and inform them about the d...

Page 13: ...intended installation environment Example The sensor could be subjected to a strong electro magnetic field that generates a fault beyond the industry standard measure n The operating company s desired...

Page 14: ...igned that as far as humanly possible accidents can be precluded if n All safety devices are active n There is compliance with all safety regulations n All specified maintenance and repair work is car...

Page 15: ...miting In any case see a doctor as soon as possible Have even what appear to be minor injuries examined and treated by specialists Apparently insignificant injuries where liquids such as adhesives hyd...

Page 16: ...fety clearance at least 5m in the case of high voltage n Switch off the electrical circuit n Secure it against being switched on again n Have a qualified electrician determine voltage free status n Ha...

Page 17: ...f this is indicated in this manual and the owner has explicitly entrusted the operator with the task Qualified electrician Due to his technical training knowledge and experience as well as his underst...

Page 18: ...llowing minimum content must be cre ated n Date of training n Name of trainee n Training content n Name of trainer n Signatures of the trainee and trainer 2 11 Personal protective equipment Personal p...

Page 19: ...E Material damage due to improper transport Packages may fall or topple over due to improper trans port This can result in considerable material damage Proceed with care when unloading transport items...

Page 20: ...y spe cialist skills for such assembly and installation If assembly and installation are to be carried out by internal personnel or by personnel contracted by the operating company the operating compa...

Page 21: ...nt is functioning correctly Always ensure that nobody is in the hazard zone before commencing commissioning Commissioning should be carried out only by authorized and trained personnel If commissionin...

Page 22: ...before beginning work on active compo nents of electrical systems and equipment ensure that their power supply has been disconnected and that it remains so for the duration of the work Observe the 5...

Page 23: ...electrically conductive sealing com pounds such as graphite 2 14 Safety guidelines for maintenance and resolving faults WARNING Risk of injury due to improper maintenance Improper maintenance can resu...

Page 24: ...suitable cleaning agents and methods can result in leaks on the flow sensor at the seals or connections and thus in property damage Always use a cleaning agent with a flash point above 55 C Always che...

Page 25: ...thorized replacement parts are used Replacement parts can be acquired from local contact partners or direct from Baumer at www baumer com Warranty Acquisition of replacement parts Safety and responsib...

Page 26: ...uctive flow sensor s measuring principle is based on Faraday s law of electromagnetic induction The coils of the flow sensor generate a magnetic field orthogonal to the flow direction The charge carri...

Page 27: ...igher level machine 5 4 Electrical connection on page 38 At the pipe connections the flow sensor is mounted in a piping system 5 3 Installation on page 35 The transmitter cover can be unscrewed The US...

Page 28: ...trol software BCP The BCP control software is used to configure and operate the flow sensor 7 1 BCP Software on page 47 Layout and functional description Control software BCP 05 03 2020 Flow sensor PF...

Page 29: ...or on the transporter s delivery note n Filing a complaint File a complaint for every defect as soon as it is detected Claims for damage can only be invoked within the statutory reclamation period 4...

Page 30: ...sal of packaging materials can result in risks to the environment Always dispose of the packaging materials in an eco friendly manner Always observe the locally applicable disposal reg ulations Instru...

Page 31: ...or must not be exposed to excessive vibration at the installation site n The flow sensor must not be overly dirty at the installation site n The flow sensor must be protected from direct sunlight at t...

Page 32: ...mined The flow direction through the flow sensor is marked on the type plate The flow direction is defined as follows Flow direction positive from to Flow direction negative from to Change of flow dir...

Page 33: ...w sensor vertically installation in a rising pipe is preferable Consultation may be required prior to installation in a falling line When installing the flow sensor in long lines anti vibration compen...

Page 34: ...w sensor must not be connected to other fittings by tightening clamps The following installation positions must be avoided No installation directly in front of a falling line No installation in a fall...

Page 35: ...3 Installation Personnel n Qualified mechanic Protective equipment n Protective work clothing n Safety boots DANGER Risk of injury when entering the operating space of the super ordinate machine and...

Page 36: ...rerequisites for installation on page 31 2 Make sure that the pipelines are depressurized 3 Make sure that no media can escape at the installation site 4 Prepare the installation site on the pipeline...

Page 37: ...rt circuits of the measuring signal are possible Never use electrically conductive sealing com pounds such as graphite 5 Install the flow sensor in the intended position Pay attention to the following...

Page 38: ...m load 500 output optional 5 Power supply outputs 6 Shielding PIN 5 6 must be used to establish the grounding connection Electrical pin assignment with cable connection Electrical pin assignment with...

Page 39: ...electric current Ensure the following before electrical connection n The mains voltage is within the permissible limits of the flow sensor see technical data or type plate n The power supply is fitted...

Page 40: ...nd emitter at 100 mA 1 2 V n Maximum switch frequency load of the collector or emitter RL 470 VOUT 24V DC 1250 Hz n Maximum reverse current that can be sustained at the input during and in case of acc...

Page 41: ...lly connected 5 4 Electrical connection on page 38 Before commissioning all system parameters must be set n The flow sensor is connected to a PC via the USB port 6 1 Create USB interface on page 41 n...

Page 42: ...The flow sensor can be configured 7 1 BCP Software on page 47 6 2 BCP software installation Personnel n Operator The flow sensor must be connected to a PC via the USB port The PC must have a function...

Page 43: ...product s download area at www baumer com 2 Start the BCP exe file as administrator Two error windows are opened The error windows indicate missing drivers These drivers are loaded and installed duri...

Page 44: ...CP software 3 Confirm the automatic update to the latest version by pressing the YES switch area The BCP software is automatically updated to the latest version 4 Open the Tools menu 5 Open the instal...

Page 45: ...ed automatically When the drivers have installed the USB interface must be disconnected and restored A window opens with corresponding instructions 8 n Disconnect the USB interface of the flow sensor...

Page 46: ...ion window by pressing the X switch area The BCP software is installed with all drivers The flow sensor can be configured 7 1 BCP Software on page 47 Commissioning BCP software installation 05 03 2020...

Page 47: ...configuring the flow sensor via the BCP software ensure that n The flow sensor is connected to a PC via the USB port 6 1 Create USB interface on page 41 n The BCP software is installed on the PC with...

Page 48: ...tion files Configuration files on page 49 n Operating area for BCP command input BCP commands enable selection of all menus and functions in the command output console and configuration of the corre s...

Page 49: ...he flow sensor 2 List of activated functions The list contains all activated functions 3 List of the quick start menu The list contains all the functions available in the quick start menu 4 Menu for u...

Page 50: ...nds is provided in the description of menus and functions 7 6 Menu navigation on page 58 7 2 Visualization view The functionality and available capabilities of the flow sensor vary depending on the or...

Page 51: ...Maximum representable value 99999 n Minimum representable value 0 0025 The current value of the flow rate is displayed in the unit set in the menu 7 6 2 Units menu on page 62 4 Current scale end value...

Page 52: ...on Empty measuring tube Alarm minimum flow Upload of files Alarm maximum flow Download of files Video connection connected Flow simulation Pictogram flashes Overflow flow rate Calibration Pictogram fl...

Page 53: ...e quick start menu or the main menu The following access codes are set at the factory L1 10000000 L4 40000000 L2 20000000 L5 57291624 L3 30000000 L6 65940123 The access codes can be changed in the Sys...

Page 54: ...d value is changed n Changing the scale end value via the quick start menu 7 5 1 Operation Example quick start menu on page 54 n Changing the scale end value via the main menu 7 5 2 Operation Example...

Page 55: ...e changed 5 Select the value for the scale end value with the Left Right arrow keys 6 Set the value for the scale end value with the Up Down arrow keys 7 Confirm the amended scale end value by pressin...

Page 56: ...code will open 2 Enter the access code n Use the arrow keys Left Right to enter the characters n Use the Up Down arrow keys to select the number 3 Confirm the access code entry by pressing Enter The...

Page 57: ...keys to select n Confirm your selection by pressing Enter 9 Select the value for the scale end value with the Left Right arrow keys 10 Set the value for the scale end value with the Up Down arrow keys...

Page 58: ...nsor or activated functions individual menus and selection functions may differ from the representations or be hidden The following menus are available for selection in the Main menu Menu Description...

Page 59: ...nostic menu on page 82 System 7 6 12 System menu on page 87 The following menus are also available as an BCP command in the command input of the BCP software Menu Description Process data 7 6 13 Proce...

Page 60: ...L 4 SMODL Lining Type of lining material Selection of the type of lining material of the sensor n PFA n PU TDI n ALON n PEEK n HR n PP n PA 11 n PTFE HT n PTFE L 4 LIMAT U type Measurement system Sele...

Page 61: ...zero point locking due to sporadic events empty pipe exciter error signal error L 4 SEALT Sens verify Automatic activation of sensor verification L 3 ASVFE Zero point cal Zero point calibration This f...

Page 62: ...oss of accu racy Example Total counter T 0 234 l unit with 3 decimal places Change to unit m Total counter T 0 001 m 0 234 liters have been lost due to rounding Menu Description Password level BCP com...

Page 63: ...4 L 2 TPPUM P D P Decimal places for positive part counter n Value 0 generates 0 in the display n Value 1 generates 0 0 in the display n Value 2 generates 0 00 in the display n Value 3 generates 0 000...

Page 64: ...ctivation of weight unit selec tion in the end area L 2 MSSUE Sg kg dm Specific weight coefficient Setting of specific weight coefficient Needed to convert the measured volume into weight units L 2 VM...

Page 65: ...ght units g Gram metric kg Kilograms metric t Ton metric OZ Ounce not metric Lb American pound not metric Ton American ton not metric Operation Menu navigation Units menu 05 03 2020 Flow sensor PF55S...

Page 66: ...must be ensured that Scale end value 2 FS2 is larger than the Scale end value 1 FS1 L 2 FRFS1 FS2 Flow scale end value 2 With scale end value 2 the maximum flow rate is set in volume per time The sca...

Page 67: ...for which a pulse is generated at Channel 2 L 2 OP2PV Tpls2 Duration of the pulse generated at Channel 2 The value sets the duration of the pulse gener ated at Channel 2 The value can be between 0 4...

Page 68: ...Damping Damping filters The choice of damping filter depending on the system requirements is crucial for the accurate measurement of flow rate Damping filters on page 69 L 3 MFDMP Cut off Threshold fo...

Page 69: ...d value 1 FS1 the system automatically switches to Scale end value 1 FS1 This feature does not increase the accuracy of the measurement The goal is to increase the 4 20 mA resolution when the sensor m...

Page 70: ...nal BCP commands The following menus are also available as an BCP command in the command input of the BCP software Menu Description Password level BCP command Measure cut off threshold 2 Threshold for...

Page 71: ...5 of the scale end value If the parameter is 0 the alarm generation is deactivated L 3 FRAXP Max thr Maximum value for negative flow If the maximum value for the negative flow exceeds the set value an...

Page 72: ...ceeded an alarm message is generated If the parameter is 0 the alarm generation is deactivated L 3 TMP1N Hysteresis Hysteresis threshold for minimum and max imum flow The value of this parameter is ex...

Page 73: ...ivated an external signal can be used to reset the positive part counter L 3 VTPPE T reset Release for resetting negative total counter If the function is activated an external signal can be used to r...

Page 74: ...signal is longer than 1 s the meter performs a zero calibration measurement For zero calibration make sure that the meas uring pipe is completely filled with liquid and the liquid is completely still...

Page 75: ...alog output current range This function sets the Analog output Analog output current range on page 76 L 3 AO1CF A1S Scale end value for Analog output 1 The scale end value for Analog output 1 can be s...

Page 76: ...ENERGIZED WHEN FLOW IS NEGATIVE SCALE INDICATION SCALE FREQ FREQUENCY POSITIVE FLOWRATE FREQ FREQUENCY NEGATIVE FLOWRATE FREQ FREQUENCY POSITIVE NEGATIVE FLOWRATE PULSES PULSE POSITIVE FLOW RATE PULS...

Page 77: ...ut mA 4 22 Example 1 4 4 4 20 21 6 Out mA 0 20 20 20 0 0 0 Out mA 0 22 22 20 0 0 0 Out mA 4 20 20 20 4 4 4 Out mA 4 22 21 6 20 4 4 4 Out mA 0 20 20 20 0 20 20 Out mA 0 22 22 20 0 20 22 Out mA 4 20 20...

Page 78: ...o flow positive flow direction 110 100 0 100 110 Out mA 4 20 0 Example 2 4 4 12 20 20 Out mA 4 22 0 2 4 12 20 22 Fig 6 Out mA 4 22 Fig 7 Out mA 4 20 0 Example 1 Example 2 Operation Menu navigation Out...

Page 79: ...e configuration of the flow sensor or activated functions individual menus and selection functions may differ from the representations or be hidden Menu Description Password level BCP command HART pr...

Page 80: ...etting of the frequency of updating the display data The value affects only the display and not the reaction time of the meter L 1 DISRF Part tot Part counter display If this function is active the pa...

Page 81: ...3 VTPPR T reset Resetting the negative total counter L 3 VTTNR P reset Resetting the negative part counter L 3 VTPNR Load Sens f def Loading the factory setting of the sensor L 3 LFDSD Load Conv f def...

Page 82: ...ed Pressing and holding the Enter key completes the self test This function is performed automatically each time the sensor is turned on L 3 ATSIC Sens verify Diagnostic function of the sensor With th...

Page 83: ...Operating time Display of the total working time L 0 TWKTM 7 6 11 1 Diagnostic menu additional BCP commands The following menus are also available as an BCP command in the command input of the BCP so...

Page 84: ...N1 64 40 FORCE OUT1 INP2 FORCE OUT 1 TO COPY THE STATE OF THE IN2 80 50 FORCE OUT1 FREQ2 FORCE OUT 1 TO OUTPUT 64 HZ SUB CLOCK CHECK 96 60 OUT1 DIAG BITS DIAGNOSTIC BITS FOR OUT1 CONTROL 240 000000F0...

Page 85: ...4 40000 FORCE OUT4 INP2 FORCE OUT 4 TO COPY THE STATE OF THE IN2 327680 50000 FORCE OUT4 FREQ2 FORCE OUT 4 TO OUTPUT 64 HZ SUB CLOCK CHECK 393216 60000 OUT4 DIAG BITS DIAGNOSTIC BITS FOR OUT4 CONTROL...

Page 86: ...ITS DIAGNOSTIC BITS FOR MEASURE INPUTS CONTROL 201326592 0C000000 FORCE ADC GND FORCE ADC MEASURE CHANNEL TO GND 268435456 10000000 ADC DIAG BITS DIAGNOSTIC BITS FOR ADC CON TROL 268435456 10000000 DI...

Page 87: ...L5ACD L6 code Access Code Level 6 L6ACD Restr access Access rights limitation If this function is activated then only menus and functions can be accessed which corre spond exactly to the level of the...

Page 88: ...Menu Description Password level BCP command Device Unique Identity KEY Device unique identity key L 0 UIKEY Device hardware configuration Device hardware configuration L 0 HWSET Device hardware code...

Page 89: ...available functions List of all functions L 0 FLIST List all function compr mode Compressed list of all functions L 0 FLISC Select menu for functions list Selection menu for function list L 0 FMSEL L...

Page 90: ...as an BCP command in the command input of the BCP software Menu Description Password level BCP command Set value for Digital output 1 Setting the value for the Digital output 1 L 0 OUT1S Set value fo...

Page 91: ...P number of overflows Total number of overflows of the negative sub counter L 0 VTPNO Temperature T1 value T1 temperature value L 0 T1VUM Temperature T1 value percentage T1 temperature value in perce...

Page 92: ...lash point above 55 C Always check that the cleaning agent is suitable for cleaning the surfaces that require cleaning Never use abrasives solvents or other aggressive cleaning agents for cleaning Nev...

Page 93: ...Identifying the cause of the fault 4 If work in the danger zone is required in order to eliminate the fault deactivate the PF55S and ensure that it cannot be switched back on Inform those responsible...

Page 94: ...threshold in the Scales menu 012 FLOW MIN The flow rate is lower than the set minimum negative threshold n Check process conditions n Check the set minimum negative flow rate threshold in the Scales...

Page 95: ...de Cause Troubleshooting 0000 No error 0001 Sensor insulator test Generator power too low Contact Service 0002 Sensor insulator test Generator power too high Contact Service 0004 Sensor insulator test...

Page 96: ...tions n Check the settings of the sensor 0800 Test temperature resistance coils Temperature resistance out of toler ance 1000 Test time for the current phase A Test time out of tolerance 2000 Test tim...

Page 97: ...the environment due to incorrect disposal Incorrect disposal can result in risks to the environ ment Always dispose of the flow sensor in an eco friendly manner Always observe the locally applicable...

Page 98: ...11 Technical data Fig 8 Dimension sheet in mm DN Ports A H 10 1 2 15 3 4 20 1 Dimensions for flow sensor with DN 10 to 20 Technical data 05 03 2020 Flow sensor PF55S 98...

Page 99: ...H 25 1 56 mm 148 mm 32 1 1 4 56 mm 148 mm 40 1 1 2 62 mm 156 mm 50 2 69 mm 164 mm Data Value Unit Ambient temperature 10 100 C Dimensions for flow sensor with DN 25 to 50 Operating conditions Technica...

Page 100: ...d as per the state of the art for media in fluid group 2 Data Value Unit IP protection class IP67 Conductibility of the fluids minimum 50 S cm Viscosity of the fluids at 40 C maximum 70 mm s Viscosity...

Page 101: ...l unit and contains the following information n Manufacturer n Type n Serial number n Date of manufacture n Technical data n CE mark n Identification of the flow direction Type plate Fig 10 Sample ill...

Page 102: ...12 Replacement parts For mounting parts and other accessories see www baumer com Replacement parts 05 03 2020 Flow sensor PF55S 102...

Page 103: ...nt 15 Electrical connection PF55S 38 Error messages PF55S 95 External cleaning PF55S 92 F Fault PF55S 93 Faults 24 Functional principle PF55S 26 Functions menu Software 81 H Hazard zones 10 I Immediat...

Page 104: ...rts 102 Replacing the seals 92 Structure 26 Transport 29 Visualization view 50 PF55S DN 10 to 20 Dimensions and weight 98 Technical data 98 PF55S DN 25 to 50 Dimensions and weight 99 Technical data 99...

Page 105: ...98 PF55S DN 25 to 50 99 Technical limitations 10 Weakest component 10 Training 18 Transport PF55S 29 Transport inspection 29 U Units menu Software 62 V Visualization view PF55S 50 W Weakest component...

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