Baumax RMD650 Operator'S Manual Download Page 5

Noise Hazard

Warning! Excessive noise can lead to temporary or permanent hearing loss. Always 
wear appropriate hearing protection which has been approved to the relevant safety 
regulations to limit noise pollution!

Make  sure  that  you  do  not  come  into  contact  with  the  exhaust  or  other  hot  parts! 
Touching these parts can result in serious burns.

Only allow the machine to be repaired and adjusted by trained personnel!

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Fire and Explosion Hazards

Chemical Hazards

Petrol is highly flammable and explosive under certain conditions. Only store petrol 
only in an appropriate container! Never refuel a petrol engine while it is operating or 
before  it  has  cooled  down!  Never  refuel  in  the  vicinity  of  sparks,  open  flames  or 
smoking persons! Avoid overflowing and spilling petrol when refuelling! 

When refuelling, ensure you are in a safe position for the machine and the operator 
in order to avoid petrol spills! If fuel is spilled, make sure that the area on which you 
start the machine is dry, because gasoline or gasoline vapours can ignite. Make sure 
that the fuel cap is securely closed after refuelling!

Do not operate or refuel any diesel or petrol engine in poorly ventilated areas, such 
as  deep  holes  or  enclosed  spaces!  Inhalation  of  fuel  vapours  and  exhaust  fumes 
can  cause  death.  If  you  are  working  in  trenches,  ensure  there  is  adequate 
ventilation! If necessary, are set up fans.

Mineral  oils  and  fuels  are  harmful  to  health.  Therefore  you  should  always  wear 
suitable protective equipment, such as Safety goggles and protective gloves, when 
handling any these substances. Direct skin contact should be avoided. 

In  the  event  of  skin  contact:  wash  immediately  with  soap  and  water.  If  fuel  or  oil 
comes  into  contact  with  your  eye,  you  must  seek  immediate  medical  attention. 
Petroleum  and  fossil  fuels  are  harmful  to  the  environment.  Only  dispose  of 
discharged  and  spilled  mineral  oils  or  fuels  in  accordance  with  the  applicable  local 
and national environmental regulations.

Air filter dirty

Clean / replace air filter

Blocked carburettor

Clean carburettor and nozzle

Defective spark plug

Replace spark plug

Engine losing power

Belt loose

Tighten belt

Engine speed too low

Refill with new fuel

Spark plug wet

Adjust engine speed

Park brake does not release

Adjust or replace park brake cable

Belt broken or defective

Replace belt

Fuel regulation faulty

Check / adjust throttle control

Decreased traction or no 
traction

Hydraulic oil level too low

Check level / top up hydraulic oil

Flow control valve fully turned

Loosen flow control valve

Hydraulic hoses / connections loose Secure / tighten hydraulic hoses & 

connections

Skip does not tip / lower (or 
does not tip / lower fully)

Summary of Contents for RMD650

Page 1: ...Operator s Manual Track Dumper RMD650 RMD650 B Do not use this device until you have fully read and understood these instructions www geargb co uk sales geargb co uk 28 ...

Page 2: ...art up 9 Driving the Track Dumper 10 Tipping the skip 11 Shut down 12 Care and maintenance 13 Steering and braking adjustment 14 Track tensioning 15 Maintenance intervals 16 Technical Data 17 Description Engine 18 Tightening torques 19 Fault finding 20 Exploded diagram Track Dumper RMD650 21 Service record EC Declaration of Conformity Page 3 3 4 6 6 6 8 9 12 12 13 13 15 15 16 17 18 19 19 21 22 23 ...

Page 3: ...d safe operation Caution and good judgment are the best protection against injury It is not possible to cover all potential risks here we have compiled the most important for you in this manual Every operator should always be working with the necessary care Warnings and safety instructions attached to the equipment and or provided by the employer or the responsible trade association must be noted ...

Page 4: ...ke sure that the machine is set down on a flat surface so that overturning overbalancing or slipping during start up is avoided Never leave an operating machine unattended Before starting to work ensure that the walls of a trench are stable and that machine vibrations cannot cause a collapse In particular when working on slopes and edges consider that the soil bearing capacity can be greatly reduc...

Page 5: ...ion of fuel vapours and exhaust fumes can cause death If you are working in trenches ensure there is adequate ventilation If necessary are set up fans Mineral oils and fuels are harmful to health Therefore you should always wear suitable protective equipment such as Safety goggles and protective gloves when handling any these substances Direct skin contact should be avoided In the event of skin co...

Page 6: ...nce should be carried out according to the specifications of this manual All relevant safety conditions are met Intended Use of the Track Dumper Transport of bulk materials 18 Tightening Torques 6 19 Always wear ear protection Wear goggles and dust mask in dusty environments Always wear safety shoes and proper protective clothing Wear a Helmet Tensile Strength 4 6 8 8 10 9 12 9 Tightening Torque N...

Page 7: ...on exhaust or on off switch the equipment must not be operated Operate the machine in such a way as to remove any overturning or risk of falling on edges or embankments The machine is to be guided such that the operator is not in the direction of fall if an unforeseen tilting of the machine occurs When working on an incline always take care not to exceed the maximum admissible inclination stated i...

Page 8: ...uctions 2 Check the engine oil level prior to each start up 3 Make sure that the machine is clean especially the cooling air inlet of the engine and the air filter If the air filter is dirty it must be replaced 4 Check all nuts and bolts are tight Normal operating vibrations can loosen screws nuts bolts and this can lead to serious accidents and or damage to the machine Check the Engine Oil 1 Plac...

Page 9: ... Belt Tension Drive Clutch Setting Never check the belt tension while while the engine is running If your hands are caught in the belt or the clutch serious injury can result Therefore before checking the belt tension always remove the petrol engine spark plug cap from the spark plug Always wear protective gloves when checking the V belt tension A belt which is too loose will affect the efficiency...

Page 10: ...cs by alternately pressing the left and right steering levers 4 The steering brakes are correctly adjusted when approximately 2 3 of lever travel steers the Track Dumper in the desired direction 5 If the setting is too tight it will block the steering brake 6 When both steering brakes are evenly adjusted tighten the lock nuts on the Bowden cables to prevent slip 14 Track Tensioning The crawler tra...

Page 11: ...Belt ATTENTION Never try to tension the belt while the engine is running Serious injury can occur from moving belts Always remove the spark plug from machines with petrol engines before starting any maintenance to avoid accidental starting of the engine Tighten the belt when transmission power feels low or disappears e g if there is a problem in overcoming gradients Adjusting the Belt Tension 1 Lo...

Page 12: ...ly be switched selected when the red clutch lever is NOT engaged 10 Tipping the Skip Pulling upwards on the lever of the hydraulic valve under the oil tank causes the skip to be raised Pushing downwards on the lever of the hydraulic valve under the oil tank causes the skip to lower The speed of lowering is controlled by the built in Flow Control Valve see photo adjust as necessary Turn the screw c...

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