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Bauer SmartRAIN 55-170, Operating Manual, Page: 29 / 36

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Bauer SmartRAIN 55-170 Operating Manual Download Page 29

 
 

 

Betriebsanleitung für 

Smart RAIN

 

 

 

25

  

12   SETTING THE GEARBOX SHUT-OFF DEVICE 

 
 

 

2

 

 
 
 
 

Turn the drive shaft at the gearbox (pulley). With the value of 2 mm at the gearbox and the value of "X" 
at the shut-off frame, the PTO must not turn anymore. (Put a hand wheel on the PTO for easier 
checking of the turning movement.) 

 
 
 
 

 

 

 

 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for SmartRAIN 55-170

Page 1: ...OPERATIING MANUAL for ...

Page 2: ... Betriebsanleitung weder erweitert noch beschränkt Alle in dieser Betriebsanleitung enthaltenen Informationen basieren auf den neuesten Produktinformationen die zum Zeitpunkt des Druckes erhältlich waren Firma BAUER behält sich das Recht vor jederzeit ohne Vorankündigung Änderungen vorzunehmen ohne irgendwelche Verpflichtungen einzugehen Der BAUER Smart RAIN ist für sicheren und zuverlässigen Betr...

Page 3: ... Betreiber Name Adresse Tel Fax Hinweis Notieren Sie die Typen und Seriennummer Ihres Gerätes und des Zubehörs Geben Sie diese Nummern bei jedem Kontakt mit Ihrem Händler an Druckdatum Version Mai 2009 00 1 Es ist sehr wichtig die ganze Seriennummer einschließlich aller Buchstaben und zwar sowohl von Maschine als auch von ihren relevanten Bauteilen bei allen Garantieansprüchen und den mit dieser M...

Page 4: ... Produkthaftungsgesetzes ist jeder Landwirt Unternehmer Gemäß 9 PHG wird die Haftung für Schäden die durch Produktfehler an Sachen verursacht werden ausdrücklich ausgeschlossen Dieser Haftungsausschluss gilt auch für Teile die die Firma BAUER nicht selbst erzeugt sondern zukauft Informationspflicht Auch bei späterer Weitergabe der Maschine durch den Kunden muss die Betriebsanleitung mitgegeben wer...

Page 5: ...g 14 3 3 ARBEITSSCHEMA II PE ROHR ablegen 16 3 3 1 FUNKTIONSBESCHREIBUNG DER HAUPTBAUTEILE 16 4 REGELUNG MECHANISCH 19 5 SCHNELLABSCHALTUNG FEHLER TEXTMARKE NICHT DEFINIERT 6 WICKELVORRICHTUNG FEHLER TEXTMARKE NICHT DEFINIERT 7 ABSCHALTUNG UND SICHERHEITSEINRICHTUNGFEHLER TEXTMARKE NICHT DEFINIERT 8 STATIV FEHLER TEXTMARKE NICHT DEFINIERT 9 ÜBERDRUCK ABSCHALVENTIL FEHLER TEXTMARKE NICHT DEFINIERT ...

Page 6: ...auf richtige Montage und Sicherung der Gelenkwelle achten 6 Gelenkwellenschutz durch Einhängen der Ketten gegen Mitlaufen sichern 7 Vor Einschalten der Zapfwelle sicherstellen dass gewählte Zapfwellendrehzahl des Traktors mit der zulässigen Drehzahl des Gerätes übereinstimmen 8 Vor Einschalten der Zapfwelle darauf achten dass sich niemand im Gefahrenbereich des Gerätes befindet 9 Zapfwelle nie bei...

Page 7: ...nbetriebnahme auf erkennbare Schäden untersuchen Schadhafte Leitungen auswechseln und Gerät vorher nicht in Betrieb nehmen 8 Elektrisch angetriebene Geräte dürfen in feuchten oder in feuergefährlichen Räumen nur verwendet werden wenn sie gegen Feuchtigkeit und Staub ausreichend geschützt sind 9 Durch Abdecken von Elektromotoren kann ein Wärmestau mit hohen Temperaturen auftreten so dass die Betrie...

Page 8: ...von elektrischen Schweißarbeiten am Traktor und angebauten Geräten Kabel am Generator und der Batterie abklemmen 8 Ersatzteile müssen mindestens den vom Gerätehersteller festgelegten technischen Anforderungen entsprechen Dies ist z B durch Originalersatzteile gegeben Safety distances Z from electric lines at IRrigation ZR e g with drinking water ground water e g well or running water e g river Slu...

Page 9: ... to be increased by 2 m The safety distances are not valid when standardized jet pipes like those of fire brigades are being used When applying polluted water or slurry note that a conductive layer can build up on the insulators Therefore do not spray on the insulators Flashovers and insulator damage can otherwise cause power failure If metal sprinkler pipes are laid in parallel to a high voltage ...

Page 10: ... lines 2 This applies to both the use of wide range sprinklers and boom carts AS 26 32 The water jet of the nozzles and the sprinkler must not reach any electric lines 4 WARNING Safety covers must not be removed during operation For repairs make sure that the reel of the Rainstar cannot move Slacken the PE pipe 5 WARNING 1 Do not stay at rear of the Rainstar Operator is in danger of being crushed ...

Page 11: ...eine Aufsicht erforderlich Grundbedingung für eine langjährige reibungslose Funktion ist die Beachtung der in dieser Anleitung enthaltenden Hinweise für die Bedienung den Betrieb und die Wartung Geben Sie daher diese Betriebsanleitung dem Bedienungspersonal Am Typenschild sind Typ und Fabrikationsnummer Fz Ident Nr angegeben Die Fabrikationsnummer ist zusätzlich am Fahrgestell angebracht Bei allen...

Page 12: ...he water jet from spray nozzles does not hit public roads 10 The Smart RAIN is licensed for transport in agricultural operation only For transportation on public roads all applicable traffic requirements must be strictly observed For safety reasons it is not allowed to transport the Smart RAIN by pulling it with a fork type drawbar OPTIONAL nor with the toolbar 11 When loading the machine on a tra...

Page 13: ...gulating flap inside the turbine is coated with a wear proof rubber lining The lifetime lubricated drive shaft bearing is sealed by a maintenance free rotating mechanical seal The Ti 7 A turbine is designed for water flow rates from 4 8 to over 20 m h and features a wide control range Impeller speeds range from 200 to 1000 rpm The system s connecting pressure should not exceed 8 bar Power is direc...

Page 14: ...ith the lock bolt The PE pipe must be fully wound up on the reel the cart must be lifted and the reel brake must be applied The jack and both rear machine supports must be withdrawn to their top position On public roads the drawbar must be hitched to the tractor s yoke Without administrative authorization the driving speed must not exceed 10 km h Basically it is possible to transport the machine b...

Page 15: ... angles to the selected irrigation strip and detach it from the tractor Adjust the undercarriage in a level position with the jack When positioning the Smart RAIN make sure that the machine s vertical axis of rotation is in the middle of the driving lane or centered between two crop rows For lateral pull off of the PE pipe remove the lock bolt turn the reel into the direction of the driving lane a...

Page 16: ... 2 LOWERING THE CART Unlock the cart mechanically in working position Pull up the locking lever Now loosen the reel brake SWITCHING POSITIONS OF THE SHUT OFF LEVER 834 9274 PE pipe pull off Tractor rewind Working position PE pipe retraction ...

Page 17: ...e 1 pulling hook is sufficient Pull off speed Do not exceed 5 km h Do not stop abruptly but slow down gradually at an intermediate stop or at the end of the pull off If the PE pipe was exposed to the sun for a longer period or if its surface temperature rose above 35 C you will have to cool the pipe by water flow before rewinding it Couple the pressure hose Open the water supply WARNING ...

Page 18: ...e reel starts to rewind the PE pipe 3 1 4 SPEED ADJUSTMENT with mechanical regulation Adjust the speed only when the PE pipe already has been rewound by half a winding and or when it is stretched Slower Faster Loosen the knurled nuts for fixation of the adjusting lever Set the retraction speed which can be read on the speedometer optional by means of the adjusting lever Then lock the adjusting lev...

Page 19: ...f irrigation the cart is lifted automatically and the drive is shut off by means of rods The water supply is stopped by the optional overpressure shut off valve Once the PE pipe retraction has been finished withdraw the supports by means of the winch ...

Page 20: ...er s distance of throw W distance of throw of the sprinkler Lower the cart as described under Operating Mode I item Lowering the Cart and anchor it slightly Now move the machine across the field Carry out the next steps as already described 3 2 1 FUNCTIONAL DESCRIPTIONOF THE MAIN COMPONENTS 3 2 1 1 MACHINE DRIVE FULL FLOW TURBINE The full flow turbine Ti 7 A is a drive turbine of specific design w...

Page 21: ...on with the belt steps adapt perfectly to existing operating conditions As a result the following retraction speeds m h can be reached 834 9277 12 m h 8 25 m h 18 m h Removal of the drive cover for service jobs or change of transmission only is permitted when the PE pipe has been slackened completely Move the gear shift lever to shut off position This shut off position also must be used for the tr...

Page 22: ... the ground to reduce the retraction forces before rewinding it If the soil is deep and heavy the PE pipe must be wound up more slowly to make sure that the permissible loads on PE pipe and machine are not exceeded If you disengage the PTO shaft during PE pipe retraction make sure that the pipe reel stands still when you re engage the PTO shaft Double motion may cause severe damage When driving th...

Page 23: ...gulates hence the turbine speed Varying conditions of ground as well as low water flow may lead to inconstant retraction speeds despite of the layer compensating device This can be remedied by fixing the control rod one hole up or down when PE pipe retraction becomes faster or slower The exact setting of the regulation also depends on the PE pipe diameter and it is different for PE pipes of 55 63 ...

Page 24: ...e is guided properly winding for winding When you put the machine into operation for the first time pull off the full length of the PE pipe to let it take a circular shape under pressure and eliminate ovality This step is essential for trouble free operation of the winding mechanism 7 SHUT OFF AND SAFETY EQUIPMENT Unattended operation of the Smart RAIN is ensured by a final and safety shut off dev...

Page 25: ...ou pick up this hook with the tractor s toolbar and pull off the PE pipe To turn the pipe reel and to reposition the Rainstar to a new set up position the cart must be pulled back to its end position For retraction the cart is lifted automatically 9 OVERPRESSURE SHUT OFF VALVE With an overpressure shut off valve the water supply to the machine is interrupted completely at the end of the irrigation...

Page 26: ...pe after the draining will not do any harm Turn out the drain plug on the bottom of the TI 7 turbine We recommend to turn it in again only when you start up the machine again at the beginning of the next season Clean the Smart RAIN and regrease all appropriate points The machine should preferably be stored in a roofed shelter where it is protected from direct exposure to the weather Red plug with ...

Page 27: ...adjust the connecting bend 7 in a vertical position pointing down Step 2 Loosen the winding chain 1 between the reel and the helically grooved spindle 2 Step 3 By turning the helically grooved spindle 2 the winding carriage 3 is moved to the right outer reversing point of the groove Æ value 13 mm 1 2 3 13 mm ...

Page 28: ...he inner reel side wall Thereby the spindle must be turned in the direction of winding counter clockwise see sketch At this point the winding carriage moves from the reversing point to the left direction A Step 5 Mount the winding chain 1 the reel remains unchanged with the inlet bend pointing down Tighten the winding chain 1 WARNING 1 ...

Page 29: ...E GEARBOX SHUT OFF DEVICE 2 Turn the drive shaft at the gearbox pulley With the value of 2 mm at the gearbox and the value of X at the shut off frame the PTO must not turn anymore Put a hand wheel on the PTO for easier checking of the turning movement ...

Page 30: ...nut Machine X mm Y mm Smart RAIN 45 75 X Y Set the adjusting screw 18 to the shut off frame 13 at the value of Y and secure it 12 1 TESTING THE SHUT OFF DEVICE Put the shut off frame 13 against the PE pipe last layer Move the shut off lever 9 to position PE pipe retraction Pull the shut off frame 13 to shut off position X mm off the reel The shut off lever must jump to shut off position 17 13 15 1...

Page 31: ...s factor Factory setting is 2155 mm and or 84 8 inches STEP 1 Set the blinking figure by means of the MODE key Radius factor with kilometers 861 mm Radius factor with miles 33 9 inch STEP 2 Confirm the setting by means of the SET key The next figure is blinking STEP 3 Repeat the setting until all figures are set correctly STEP 4 Press the SET key for approximately 3 seconds in order to finish the ...

Page 32: ...leaned thoroughly and all parts should be greased carefully Machine part Service interval Lubricant grease oil 1 Helically grooved spindle of the winding mechanism every 250 service hours Alvania Grease 3 2 Drive chain of winding mechanism every 250 service hours Alvania Grease 3 3 Driver spindle nut of winding mechanism every 250 service hours replacement recommended after 2500 service hours Alva...

Page 33: ... the shut off valve does not close Values for the shut off valve activation are not set correctly Adjust the settings according to the manual The reel overwinds or the windings become loose when the PE pipe is pulled off Tractor stopped abruptly Slow down gradually No oil in the change speed gear Refill oil The retraction speed is not constant from PE pipe layer to PE pipe layer Varying conditions...

Page 34: ...eight incl PE pipe with water G Weight incl empty PE pipe H Overall length incl cart I Max width of largest track K Overall height L Length of machine without cart M Track width of undercarriage N Tires of undercarriage O Tire pressure of undercarriage P Ground clearance Q Hitch height standard R Cart track width S Cart tires T Cart tire pressure ...

Page 35: ...3 125 63 150 A mm x m 55 x 170 63 x 125 63 x 150 B m 195 150 175 C m 4 8 20 D bar 3 2 8 E mm 8 16 F kg 792 778 855 G kg 515 512 537 H mm 3550 I mm 1730 K mm 1690 L mm 2890 M mm 1250 N 18x9 50 8 4PR O bar 1 6 P mm 180 Q mm 290 R mm 1000 1500 S 13x5 00 6 T bar 1 3 ...

Page 36: ...nd Bauart sowie in der von uns in Verkehr gebrachten Ausführung den einschlägigen grundlegenden Sicherheits und Gesundheitsanforderungen der EG Richtlinien entspricht Bei einer nicht mit uns abgestimmten Änderung der Maschine verliert diese Erklärung ihre Gültigkeit Bezeichnung der Maschine BAUER Smart RAIN Diese Maschinenreihe ist entwickelt und gefertigt in Übereinstimmung mit der Norm EN 908 Ju...

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