BatteryMINDer 48021 Instruction Manual Download Page 1

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Rev. D-120913

P/N VDC36271/48021-MNL

READ AND SAVE THESE

INSTRUCTIONS

VDC Electronics, Inc. • 155 W. Carver St., Ste. 2 • Huntington, NY 11743

www.BatteryMINDers.com • [email protected]

BatteryMINDer

36-Volt 36271

and

48-Volt 48021

Battery Maintainer-Desulfators

INSTRUCTION MANUAL

All Models Include:
•

ATS Temperature Sensor (installed)

•

Ring Terminals with 15A Fuse

•

EZC-01 EZ Con Mounting Screws

• Designed to be used with your vehicle’s “stock-bulk” charger.

The BatteryMINDer takes over when the original supplied charger

shuts off. See the accompanying addendum for more details.

• NOT for use with Aviation-type batteries

Summary of Contents for 48021

Page 1: ...271 and 48 Volt 48021 Battery Maintainer Desulfators INSTRUCTION MANUAL All Models Include ATS Temperature Sensor installed Ring Terminals with 15A Fuse EZC 01 EZ Connector Mounting Screws Designed to...

Page 2: ...for long periods of time and the electrolyte solution begins to break down Sulfur in the solution leaches from the electrolyte sticking to the lead plates as converted lead sulfuric crystals Table Of...

Page 3: ...could result in a risk of fire and electric shock If an extension cord must be used make sure That pins on plug of extension cord are the same number size and shape as those of plug on charger That ex...

Page 4: ...ONS a Consider having someone close enough by to come to your aid when you work near a lead acid battery b Have plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eye...

Page 5: ...ended rates of charge f Determine voltage of battery by referring to car owner s manual and make sure it matches output rating of battery charger 14 CHARGER LOCATION a Locate charger as far away from...

Page 6: ...le chassis and then remove clip from battery terminal f See operating instructions for length of charge information 17 FOLLOW THESE STEPS WHEN BATTERY IS OUTSIDE VEHICLE A SPARK NEAR THE BATTERY MAY C...

Page 7: ...ure 80 NOTE If your battery is new and you are certain it was not subject to conditions that could have caused sulfation even before you purchased it then you can disregard our recommendations for qua...

Page 8: ...mperature Compensated Hydrometer Meter or 4 ball type Full Capacity Percentage 1 270 4 Balls floating 100 1 250 3 Balls floating 75 1 190 2 Balls floating 50 1 150 1 Balls floating 25 1 120 0 Balls fl...

Page 9: ...of the battery 4 If each cell floats three 3 or more balls or 1250 on gauge type your battery can be desulfated reconditioned 5 Always rinse the tester with fresh water after every use Failure to do s...

Page 10: ...tage reaches full capacity level or no further increase is seen Note OPTIMA brand Yellow Top starter deep cycle batteries have a fully charged resting voltage of 39 3 52 4 OCV Increase above values ac...

Page 11: ...BatteryMINDer Models 36271 48021 Rev D 120913 Page 11 P N VDC36271 48021 MNL...

Page 12: ...tach output to battery terminals RED band Positive BLACK band Negative 3 Ambient Temperature Sensor ATS 1 9 comes already installed on the Temperature Sensor input connector 2 Do not detach 4 Plug AC...

Page 13: ...attery charge status 2 Temperature Sensor input connector 3 Output cord with quick connect plug 4 Battery Type selection button 5 Input power cordset 6 Mounting tabs 7 Ring Terminal cordset with quick...

Page 14: ...wait 10 seconds LED Status Table LED Status Power Error and Charging Maintaing LEDs POWER ERROR CHARGE FLOAT A C power disconnected battery connected correctly OFF OFF At SoftStart mode Bulk charge m...

Page 15: ...he Ring Terminal Assembly Note the BatteryMINDer cord must be removed by pulling on the connector plug not the cord Any damage to the connectors or cord will not be covered by the warranty 2 Never use...

Page 16: ...ord into a standard grounded 120 Vac electrical outlet The Power ON LED Indicator will light GREEN If it does not light GREEN check the outlet to be sure it is functioning In addition be sure if outle...

Page 17: ...time allowed by charger If you are certain battery is not defective having read and understood completely all of the above concerns and conditions proceed to reboot unit by unplugging from A C electri...

Page 18: ...48021 MNL 12V _ 12V _ 12V _ _ 6V _ 6V _ 6V _ _ _ _ 6V 6V 6V _ 8V 8V 8V 8V 8V 8V TO CHARGER TO CHARGER 8 VOLT SERIES 6V 6V 6V 6V 6V 6V 6V 6V TO CHARGER TO CHARGER 6 VOLT SERIES 36 Volt 48 Volt Battery...

Page 19: ...ge and Float Voltages 36V 48V Temperature Charge Float Charge Float 120 F 41 4 38 4 55 2 V 51 2 V 110 F 120 F 41 7 38 7 55 6 V 51 6 V 100 F 110 F 42 0 39 0 56 0 V 52 0 V 90 F 100 F 42 3 39 3 56 4 V 52...

Page 20: ...d ever be MAINTAINED in sets of 2 or more Test each cell of All filler cap batteries using an accurate temperature compensated hydrometer Test sealed no filler caps batteries using an accurate DIGITAL...

Page 21: ...ged it should recover its voltage rise above 6 volts suffi ciently to allow charger to begin an attempt to fully recharge it Battery has rested and still cannot be recovered recharged Battery should b...

Page 22: ...____ _______________________________________________________ _______________________________________________________ _______________________________________________________ TROUBLESHOOTING GUIDE PROBL...

Page 23: ...___________________________________________ Model BatteryMINDer 36271 or 48021 Serial Number ___________________________ Place of purchase ___________________________ Date of purchase ________________...

Page 24: ...r Limited Warranty Your BatteryMINDer product is warrantied for FIVE years from date of purchase at retail against defective material or workmanship We make no warranty other than this limited warrant...

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