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ITEM

PART #

DESCRIPTION

A1

5/8” x 1-1/2” hex head set screw, SS

S103-0807

QTY

24

B1

B2
B3
C1
C2
C3
D1
D2
D3
E1
E2

F1
F2
F3

G1
G2
G3
H1
H2
H3

J1
J2
J3

K1
K2
K3

L1

M1
M2
M3

1/2” x 1-1/2” hex head cap screw, SS

1/2” flat washer, SS

1/2” nylon insert lock nut, SS

1” x 9” hex head cap screw, SS

1” flat washer, SS

1” nylon insert lock nut, SS

3/4” x 5” hex head cap screw, SS

3/4” flat washer, SS

3/4” nylon insert lock nut, SS

ring type cotter pin, SS

3/4” x 3-1/2” clevis pin, SS

1/2” x 3-1/2” hex head cap screw, SS

1/2” flat washer, SS

1/2” nylon insert lock nut, SS

3/8” x 5” hex head cap screw, SS

3/8” x 3-1/4” hex head cap screw, SS

3/8” flat washer, SS

3/8” flat washer, SS

3/8” flat washer, galvanized

3/8” nylon insert lock nut, SS

3/8” nylon insert lock nut, SS

3/8” lock washer, galvanized

3/8” hex nut, galvanized

3/8” x 3” hex head cap screw, SS

3/8” flat washer, SS

3/8” nylon insert lock nut, SS
5/16” flat washer, galvanized

5/16” lock washer, galvanized

5/16” hex nut, galvanized

1/2” x 1-1/4” sq head set screw,SS

S103-0707

S313-0010
S362-0010
S103-1020
S313-4015
S362-0014
S103-0912
S313-0013
S362-0012

S522-0801

S503-0013
S103-0715
S313-0010
S362-0010
S103-0519
S313-0008

S313-0008

S312-0008

S362-0008

S362-0008

S321-0008
S341-0008

S103-0513
S313-0008
S362-0008
S312-0007
S321-0007
S341-0007

S103-0514

S163-6711

24
48
24

6
6
6
6
6
6
8
8

16
32
16
32
64
32
16
32
16

4
4
4

12
24

8

12

8
8

12

page 5

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ITEMS K1 THROUGH M3 ARE
SHOWN ON PAGES 16 & 17

Summary of Contents for Over-Center 18k59

Page 1: ...y or operation tm Over Center Hydraulic Steel Lift 18 000 lbs Capacity Models 18k59 18k71 ASSEMBLY INSTALLATION REPLACEMENT PARTS 18k59 71 11 21 L392 0067 REV D Copyright 2015 Basta Marine 866 GO BAST...

Page 2: ...rvice your lift regularly Do not service the unit with the boat on the lift Use a mooring line for additional security Only use Basta Marine approved oil in lift Special biodegradable non toxic hydrau...

Page 3: ...SURE LEAKS IN HYDRAULIC SYSTEMS CAN CAUSE SEVERE INJURY MOST DAMAGE OCCURS DURING THE FIRST FEW HOURS SEEK MEDICAL ATTENTION IMMEDIATELY SURGICAL REMOVAL OF OIL MAY BE NECESSARY USE ONLY BASTA APPROVE...

Page 4: ...he following pages various symbols are used indicates an illustration for a procedure indicates a major part shown and described above indicates a hardware item shown and described on page 5 12 1 C3 8...

Page 5: ...SS 3 8 flat washer SS 3 8 flat washer SS 3 8 flat washer galvanized 3 8 nylon insert lock nut SS 3 8 nylon insert lock nut SS 3 8 lock washer galvanized 3 8 hex nut galvanized 3 8 x 3 hex head cap scr...

Page 6: ...ad set screws 5 8 x 1 1 2 REF A1 apply a small amount of grease to bolt threads HARDWARE 1 1 2 2 tighten leg set screws alternately to push the leg securely into the corner of the leg socket A1 A1 A1...

Page 7: ...s apply a small amount of grease to bolt threads apply a small amount of grease to bolt threads HARDWARE HARDWARE do not tighten these bolts completely until the H frames and bunks have been installed...

Page 8: ...ts 1 x 9 REF C1 2 2 flat washers lock nuts 1 1 C2 C3 4 apply a small amount of grease to bolt threads HARDWARE 4 5 6 remove the plastic ties that secure the bushings before installing the H frame C1 C...

Page 9: ...hreads apply a small amount of grease to bolt threads HARDWARE HARDWARE C2 C3 C1 2 2 bolts bolts 1 x 9 1 x 9 C1 C1 2 2 2 2 flat washers flat washers lock nuts lock nuts 1 1 1 1 C2 C2 C3 C3 remove the...

Page 10: ...F D1 6 6 flat washers lock nuts 3 4 3 4 D2 D3 7 apply a small amount of grease to bolt threads HARDWARE tighten these nuts only finger tight until the cylinders are installed 7 7 7 7 7 8 8 9 9 7 D3 D1...

Page 11: ...3 32 x 2 3 32 x 2 3 4 X 5 3 4 X 5 REF REF E2 E2 E1 E1 8 9 HARDWARE HARDWARE E1 E2 E2 E1 install the clevis pins E2 with their heads toward the inside of the lift page 11 step step INSIDE INSIDE NOTIC...

Page 12: ...lock nuts 1 2 1 2 F2 F3 10 apply a small amount of grease to bolt threads HARDWARE leave bolts loose until bunk boards are installed 10 F3 F2 F1 page 12 step 10 10 10 12 11 at each bunk board 50 92 92...

Page 13: ...REF J1 J2 J3 G2 H2 G3 H3 H1 G1 12 11 apply a small amount of grease to bolt threads apply a small amount of grease to bolt threads HARDWARE HARDWARE the bunks may have to be adjusted several times for...

Page 14: ...use pliers 3 Slide the Hydraulic Cylinder Hoses 14 through the access holes in the side of the White Fiberglass Box 10 and attach them to their corresponding Quick Couplers 4 5 Ensure each Quick Coup...

Page 15: ...L ASSEMBLY R815 0002 14 H123 0019 hydraulic hose assembly 15 H412 5302 hydraulic cylinder 16 H791 0005 hydraulic fitting kit 20 H111 0002 hydraulic hose ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER D...

Page 16: ...14 apply a small amount of grease to bolt threads HARDWARE up to four centering devices per side can be installed 14 step 14 14 16 15 14 position as desired position as desired position as desired po...

Page 17: ...EF M1 M2 M3 L1 16 15 apply a small amount of grease to bolt threads apply a small amount of grease to bolt threads HARDWARE HARDWARE remember to tighten all the bolts installed in Step 10 note how bun...

Page 18: ...oatlift can be raised into the full Over Center position without settling tm 3 Remove the boat Verify that the lift frame is level Re level the framework if necessary NOTE If you purchase a new boat b...

Page 19: ...inch hydraulic fluid level with lift in UP position NOTICE USE ONLY BASTA APPROVED BIODEGRADABLE HYDRAULIC FLUID We recommend Chevron Clarity AW ISO 32 or CITGO Aquamarine 46 hydraulic oils DO NOT ad...

Page 20: ...t c h p o w e r o f f w h e n n o t i n u s e O f f M a i d i n t h e U S A M a n u f a c t u r e d u n d e r o n e o r m o r e o f t h e f o l l o w i n g p a t e n t s 6 3 1 8 9 2 9 6 8 3 7 6 5 1 4...

Page 21: ...re not screwed together tight enough built in check valves will not allow fluid to flow See Page 14 A Check the fluid level See Page 19 FOR ASSISTANCE OR SERVICE Contact your local dealer or call 1 86...

Page 22: ...eft unattended on the lift make sure it is raised into the over center position Otherwise unintended motion may occur 9 Be sure the lift frame remains level If the lift has settled unevenly it may be...

Page 23: ...include that the Product or part be Returned to Company for inspection at the Purchaser s initial expense Replacement parts for Products outside the United States will be shipped in the next authoriz...

Page 24: ...t lift or canopy legs Load Guides Designed to make loading your boat straight and true amazingly easy even in cross winds and active water Light kit Install these lights above or below the water They...

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