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Bartell BC120, Owner'S Manual

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375 ANNAGEM BLVD., MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201

200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-6400 FAX 732-566-5444

CREATED: 06/15

WALK BEHIND POWER TROWEL INSTRUCTION MANUAL 

 

 

TABLE OF CONTENTS 

 

QUALITY ASSURANCE/MACHINE BREAK-IN

.......................................................................................................4 

WALK-BEHIND POWER TROWEL WARRANTY

....................................................................................................5 

MAINTENANCE RECORD

........................................................................................................................................6 

ROUTINE SERVICE INTERVALS

.............................................................................................................................7 

FOREWORD

..............................................................................................................................................................9 

SAFETY PRECAUTIONS

..........................................................................................................................................9 

ASSEMBLY INSTRUCTIONS

...................................................................................................................................9 

1. TROWELS .............................................................................................................................................................9 
2. STABILIZER RING.................................................................................................................................................9 
3. HANDLE ASSEMBLY ............................................................................................................................................9 
4. STATIONARY RING ..............................................................................................................................................9 
5. ENGINE CONTROLS ............................................................................................................................................9 
6. BELT GUARD ........................................................................................................................................................9 
DIAGRAM 1 .............................................................................................................................................................10 

OPERATION (FLOATING)

......................................................................................................................................11 

OPERATION (FINSHING) .......................................................................................................................................11 
1. STARTING PROCEDURES - WARM TEMPERATURES ...................................................................................11 
2. STARTING PROCEDURES - COLD TEMPERATURES.....................................................................................11 
3. STOPPING PROCEDURES ................................................................................................................................11 

LUBRICATION

........................................................................................................................................................11 

1. ENGINE OIL.........................................................................................................................................................11 
2. SPIDER PLATE ...................................................................................................................................................11 
3. GEARBOX ...........................................................................................................................................................11 
4. GEARBOX OIL CHANGE ....................................................................................................................................11 
5. GREASE FITTINGS.............................................................................................................................................11 
ENGINE OIL SPECIFICATIONS..............................................................................................................................11 
STORAGE................................................................................................................................................................12 

MAINTENANCE

.......................................................................................................................................................12 

1. AIR CLEANER .....................................................................................................................................................12 
2. LUBRICATION .....................................................................................................................................................12 
3. SPARK PLUG ......................................................................................................................................................12 
4. BELT TENSION ...................................................................................................................................................12 

ELECTRIC POWER TROWEL OPERATION

..........................................................................................................13 

SETTING UP THE ELECTRIC POWER TROWEL

.................................................................................................14 

STARTING THE ELECTRIC POWER TROWEL

....................................................................................................14 

ELECTRIC POWER TROWEL WIRING DIAGRAM

...............................................................................................16 

TROWEL ARM ADJUSTMENT FIXTURE

..............................................................................................................17 

1. ADJUSTMENT PROCEDURE .............................................................................................................................17 

TROUBLESHOOTING

.............................................................................................................................................18 

SPECIFICATIONS

...................................................................................................................................................19 

COMPANY INFORMATION

....................................................................................................................................20 

NOTES

.....................................................................................................................................................................22 

375 ANNAGEM BLVD., MISSISSAUGA, ONTARIO, CANADA L5T 3A7, 905-364-4200 FAX 905-364-4201 

CREATED: 07/04 

REVISED: 05/10 

375 ANNAGEM BLVD., MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201

25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-6400 FAX 732-566-5444

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QUALITY ASSURANCE / MACHINE BREAK-IN.......................................................................................
WALK-BEHIND POWER TROWEL WARRANTY.......................................................................................
MAINTENANCE RECORD..........................................................................................................................
ROUTINE SERVICE INTERVALS...............................................................................................................
SAFETY  PRECATIONS..............................................................................................................................
ASSEMBLY INSTRUCTIONS.....................................................................................................................

1. TROWELS...............................................................................................................................................
2. STABELIZER RING.................................................................................................................................
3. HANDLE ASSEMBLY...............................................................................................................................
4. STATIONARY RING................................................................................................................................
5. ENGINE CONTROLS..............................................................................................................................
6. BELT GUARD..........................................................................................................................................

OPERATION (FLOATING)..........................................................................................................................
OPERATION (FINISHING)..........................................................................................................................

1. STARTING PROCEDURES - WARM TEMPERATURES........................................................................
2. STARTING PROCEDURES - COLD TEMPERATURES.........................................................................
3. STOPPING PROCEDURES....................................................................................................................

LUBRICATION............................................................................................................................................

1. ENGINE OIL............................................................................................................................................
2. SPIDER PLATE........................................................................................................................................
3. GEARBOX...............................................................................................................................................
4. GEARBOX OIL CHANGE.........................................................................................................................
ENGINE OIL SPECIFICATIONS..................................................................................................................
STORAGE...................................................................................................................................................

MAINTENANCE..........................................................................................................................................

1. AIR CLEANER.........................................................................................................................................
2. LUBRICATIOAN......................................................................................................................................
3. SPARK PLUG..........................................................................................................................................
TROWEL ARM ADJUSTMENT FIXTURE....................................................................................................
1. ADJUSTMENT PROCEDURE.................................................................................................................

PARTS  MANUAL.........................................................................................................................................

GENERAL ASSEMBLY.................................................................................................................................
BASE UNIT ASSEMBLY................................................................................................................................
HANDLE ASSEMBLY: FINE PITCH..............................................................................................................
HANDLE ASSEMBLY: EUROPEAN SPEC..................................................................................................
GEARBOX ASSEMBLY.................................................................................................................................
SPIDER PLATE AND PRESSURE PLATE ASSEMBLY...............................................................................
BLADE KIT ASSEMBLY.................................................................................................................................

TROUBLESHOOTING.................................................................................................................................
SPECIFICATIONS.......................................................................................................................................
COMPANY INFORMATION.........................................................................................................................
NOTES.........................................................................................................................................................

Summary of Contents for BC120

Page 1: ...POWER TROWEL Bartell Morrison Inc 375 Annagem Blvd Mississauga ON Canada L5T 3A7 Toll Free N A 1 866 501 1683 Local 1 905 364 4200 Fax 1 905 364 4201 OWNER S ORIGINAL LANGUAGE Doc OIPB B09054 Orig Rel 06 2015 Curr Rev 00 BC120 BC446 ...

Page 2: ...ted in any form or by any means electronic or mechanical including photocopying and recording or by any information storage or retrieval system without the prior written permission of Bartell Morrison Inc unless such copying is permitted by federal copyright laws Address inquiries or reference permissions care of Bartell Morrison Inc 375 Annagem Blvd Mississauga Ontario Canada L5T 3A7 Revision Dat...

Page 3: ...ials or where ventilation does not clear exhaust fumes WARNING BURN HAZARD Never come into contact with the engine or muffler when engine is operating or shortly after it is turned off Serious burns may occur CAUTION ROTATING HAZARD Never place hands or feet inside safety guard rings Serious injury will result from contact with rotating blades CAUTION MOVING PARTS Before starting the machine ensur...

Page 4: ...USTMENT PROCEDURE 17 TROUBLESHOOTING 18 SPECIFICATIONS 19 COMPANY INFORMATION 20 NOTES 22 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 CREATED 07 04 REVISED 05 10 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 25 INDUSTRIAL DRIVE KEYPORT NEW JERSEY USA 07735 732 566 6400 FAX 732 566 5444 4 5 6 7 9 9 9 9 9 9 9 9 13 13 13 13 13 ...

Page 5: ...y observing a simple routing on first use Consider that your new Power Trowel is like a new car Just as you would break in a new car to the road or any new machine to the job you should start gradually and build up to full use Learn what your machine can do and how it will respond Refer to the engine manufacturer s manual for run in times Full throttle and control may be used after this time perio...

Page 6: ...at the equipment to be considered for warranty be returned at the owner s expense to an authorized repair facility for inspection Under this warranty we may at our discretion repair or replace a part or the whole of the defective component or equipment Our Warranty coverage is limited to the cost to repair or replace the defective portion of the equipment and a reasonable as determined by the Comp...

Page 7: ...p you get the most value from it After reading through this manual thoroughly you will find that you can do some of the regular maintenance yourself However when in need of parts or major service be sure to see your Bartell dealer For your convenience we have provided this space to record relevant data about your Walk Behind Power Trowel When in need of parts or service be prepared to provide your...

Page 8: ...o o o Test run Check operation o o o o o Controls Dead man switch operation Check o o o o o o Check o o o o o o Pitch control Lubricate o o o o o Engine Check Level o o o o o o Engine oil Change o o o Engine oil filter Replace o o Oil cooler Clean o o o o Cooling Fins Clean o o o o o Check clean o o o o o o Air cleaner Replace o Check o Air Intake Line Replace 2 yrs Check tightness o o Drive Belt ...

Page 9: ...hedule above that can be performed After each use your Walk Behind Power Trowel should be cleaned to remove any dust and debris from the undercarriage and surrounding components Use of a power washer will make clean up quick and easy especially if a non stick coating was applied prior to use In the Service Schedule above items that should be checked replaced or adjusted are indicated by o in the a...

Page 10: ... a small L bend in the cable hook the inner cable into the throttle block and tighten cable clamp down onto the casing With thumb lever and throttle block in the fully open position cut the inner cable by the thumb lever leaving enough wire exposed to secure to the lever Insert the cable into the fitting and tighten the screw Restore throttle to idle position 6 BELT GUARD Install after machine has...

Page 11: ...until the stop screw is at the lowest position Fig 5 Step 4 Lift and install handle to position using the supplied four sets of lockwashers and nuts Do not torque greater than 18ft lb At the yoke tighten the locknut for pitch control cable Fig 6 If the cable is too loose or tight the pitch control range position can be moved by changing the position of the stop screw Fig 5 The factory default is t...

Page 12: ...re for their assembly Fig 7 and 8 Step 6 Remove air filter cover and air filter Fig 9 Step 7 Check for free moving engine throttle control lever and loosen pivot nut if necessary Fig 10 Step 8 Push handle throttle lever all the way forward for idle position Fig 11 If necessary the tension screw can be adjusted for smooth operation while holding throttle position Step 9 Install the throttle control...

Page 13: ...e pushing with slight pressure forward Fig 13 Step 11 Check operation of throttle control lever Fig 11 and 14 Step 12 Reinstall air filter and cover Fig 15 Step 13 Route engine safety shut off wire around engine and install There are two types that may be available with the machines Fig 16 and 17 Step 14 Wrap and secure engine safety shut off wire Fig 18 Step 15 Refer to Owner s Manual before oper...

Page 14: ...uel valve on gas tank Set throttle lever to Fast idle position set choke to closed position start engine Open choke slightly to prevent flooding Move to Open or Run position when engine is warm increase throttle to maximum operation position 3600 rpm STARTING PROCEDURE COLD CLIMATE Follow same procedure as above but allow longer warm up period 3 to 5 minutes In cold weather oil is much heavier to ...

Page 15: ...ed cleaning solvent Let the filter dry before re installing LUBRICATION Check engine oil regularly Use proper engine oil as recommended See previous chart Fill crankcase to levels as recommended in manufacture s engine manual SPARK PLUG Check and clean spark plugs regularly A fouled dirty or carboned spark plug causes hard starting and poor engine performance Set spark plug gap to recommended clea...

Page 16: ...riate side directly over carriage bolt 8 and secure in place with bolt 10 6 Adjust carriage bolt 8 upwards until contact is made with adjustment bar 9 holding carriage bolt in position with one wrench tighten locknut 7 to secure in position with second wrench 7 This same procedure is to be followed with ALL arms from spider plate assembly and will ensure correct and exact adjustment TROWEL ARM ADJ...

Page 17: ...ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 6400 FAX 732 566 5444 CREATED 06 15 ASSEMBLY DRAWINGS AND PARTS LIST 16 ...

Page 18: ... 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 6400 FAX 732 566 5444 CREATED 06 15 PARTS LIST 1 WALK BEHIND TROWELS GENERAL ASSEMBLY 17 126 125 104 105 106 107 108 129 130 131 119 102 127 128 120 121 122 123 124 132 133 101 113 114 116 117 118 118 1 115 103 109 ...

Page 19: ... LG 1 7 20 2014 115 11217 BELT B30 GX270 1 10 06 2014 115 11178 BELT B29 GX340 GX390 1 10 06 2014 116 21067 1 BELT GUARD 1 7 20 2014 117 10999 HHCS M8 1 25 x 20 1 7 20 2014 118 11667 WASHER FLAT M10 2 7 20 2014 118 1 11614 WASHER LOCK M8 1 7 20 2014 119 21832 GUARD RING 1 7 20 2014 120 14227 STUD M10 1 5 x 40mm 1 7 20 2014 121 21764 HEX NUT JAM M10 1 5 1 7 20 2014 122 11621 WASHER LOCK M10 1 7 20 ...

Page 20: ...L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 6400 FAX 732 566 5444 CREATED 06 15 PARTS LIST 2 WALK BEHIND TROWELS BASE UNIT ASSEMBLY 19 220 218 202 210 209 203 204 205 219 215 216 217 208 201 206 ...

Page 21: ...EE PARTS LIST 7 1 7 20 2014 204 10608 KEY 1 4 SQ x 1 5 32 LG 1 7 20 2014 205 10804 SPIDER PLATE RETAINER 1 7 20 2014 206 11903 SHCS M12 1 75 x 30mm 1 7 20 2014 208 21836 YOKE ARM 1 7 20 2014 209 21837 YOKE PIN 1 7 20 2014 210 21838 RETAINING RING 2 7 20 2014 215 21743 STUD M10 1 5 x 40 mm 4 7 20 2014 216 11621 LOCK WASHER M10 4 7 20 2014 217 11622 HEX NUT M10 1 5 4 7 20 2014 218 15346 1 MOUNTING R...

Page 22: ...X 905 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 6400 FAX 732 566 5444 CREATED 06 15 307 308 304 305 306 321 312 322 315 316 302 319 318 317 310 303 311 314 313 301 323 325 318 320 309 324 21 PARTS LIST 3 WALK BEHIND TROWELS HANDLE ASSEMBLY 20231 ...

Page 23: ... 1 306 21706 DOWEL PIN 1 307 21728 RHMS M5 0 8 x 8MM LG 2 308 10703 LOCK WASHER 10 INTERNAL STAR 2 309 20111 HANDLE SIDE COVER 1 310 21714 HAND KNOB ASSEMBLY 1 310 1 21707 HAND KNOB ASSEMBLY 1 310 2 21708 SPRING PIN 1 310 3 21709 THRUST BEARING 1 310 4 21710 BUSHING 1 310 5 21711 WASHER 1 310 6 21712 RETAINING RING 1 310 7 21713 SCREW SHAFT 1 311 21722 SLIDE BUSHING 1 20322 PITCH CONTROL CABLE 201...

Page 24: ...AX 905 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 6400 FAX 732 566 5444 CREATED 06 15 23 307 308 304 305 306 312 309 315 316 302 319 318 317 310 303 311 314 313 301 323 326 319 318 322 327 PARTS LIST 4 WALK BEHIND TROWELS HANDLE ASSEMBLY 20231E ...

Page 25: ...21707 HAND KNOB ASSEMBLY 1 10 01 14 310 2 21708 SPRING PIN 1 10 01 14 310 3 21709 THRUST BEARING 1 10 01 14 310 4 21710 BUSHING 1 10 01 14 310 5 21711 WASHER 1 10 01 14 310 6 21712 RETAINING RING 1 10 01 14 310 7 21713 SCREW SHAFT 1 10 01 14 311 21722 SLIDE BUSHING 1 10 01 14 312 20322 PITCH CONTROL CABLE 1 10 01 14 313 21724 PIN 1 10 01 14 314 21725 SHCS M6 1 x 6MM LG 1 10 01 14 315 21218 FHSCS M...

Page 26: ...05 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 6400 FAX 732 566 5444 CREATED 06 15 PARTS LIST 5 WALK BEHIND TROWELS GEARBOX ASSEMBLY 21835 25 423 410 408 406 424 412 403 402 426 409 407 405 403 404 420 418 416 419 416 419 419 421 414 416 427 415 417 ...

Page 27: ...7 20 2014 409 21734 PRESSURE WASHER 2 7 20 2014 410 21846 FLAT HD SCREW MAINSHAFT 1 7 20 2014 411 21757 OIL SEAL 1 7 20 2014 412 21740 WORMSHAFT RH 1 7 20 2014 414 21753 BEARING 1 7 20 2014 415 21741 END CAP 1 7 20 2014 416 21756 O RING 2 7 20 2014 417 21742 SHCS M6 1 0 x 15mm LG 8 7 20 2014 418 21739 FLANGE 1 7 20 2014 419 21754 BEARING 1 7 20 2014 420 21749 OIL SEAL 1 7 20 2014 421 21750 SIGHT P...

Page 28: ...4200 FAX 905 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 6400 FAX 732 566 5444 CREATED 06 15 PARTS LIST 7 WALK BEHIND TROWELS SPIDER PLATE ASSEMBLY 21834 PRESSURE PLATE ASSEMBLY 27 511 504 510 508 507 509 508 505 506 502 503 501 603 602 601 ...

Page 29: ...7 20 2014 505 21766 HHCS DOG PT M10 1 25 x 20mm LG 4 7 20 2014 506 10805 LOCK WASHER M10 4 7 20 2014 507 21763 LIFT LEVER 4 7 20 2014 508 21764 JAM NUT M10 1 5 8 7 20 2014 509 21767 CARRIAGE BOLT M10 1 5 x 35mm LG 4 7 20 2014 510 21765 SHSS M10 1 5 x 30mm CONE PT 4 7 20 2014 511 2181 ADJUSTING SCREW 30mm LG 4 7 20 2014 PARTS LIST 7 WALK BEHIND TROWELS SPIDER PLATE ASSEMBLY 20834 ITEM NO PART NO DE...

Page 30: ... BEHIND TROWELS B446 BLADES 29 BLADE KIT ASSEMBLY ITEM NO PART NO DESCRIPTION QTY REMARK 10 20662 FINISHING BLADE 15 2cm x 20 3cm 6 x 8 4 7 20 2014 20411 FLOAT BLADE CLIP ON 25 4cm x 45 7cm 10 x 18 20663 COMBO BLADE 20 3cm x 45 7cm 8 x 18 20 10452 HEX HD CAP SCREW M8 1 25 X 40MM 8 7 20 2014 30 10453 HEX HD CAP SCREW M8 1 25 X 50MM 4 7 20 2014 40 11614 LOCK WASHER M8 12 7 20 2014 20 30 40 10 ...

Page 31: ...ulley out of alignment TROWELS BLADES WEARING UNEVENLY Spider plate seized Arms bent Adjusting screws carriage bolts incorrectly set MACHINE JUMPS ON FLOOR Concrete hardened on bottom of spider plate Trowels unevenly worn Spider plate seized Spider plate loose Trowel arms bent Adjusting screws carriage bolts incorrectly set use spider plate adjustment jig pg 13 Mainshaft bent PITCH CONTROLS WILL N...

Page 32: ... 6 4 5 qts 5 3L GX340 GX390 6 4 4 5qtz 6 1L 2 5 hours Number of Blades 4 Engine Acoustic Power Lwa dB Engine Acoustic Pressure Lpa Db Level of Vibration Vibration value on the handle 97 103 82 86 1 1 1 5 7 0 aw Options Hoist Hook Easy Pitch Cup Bottle Holder Power rating conforming to DIN 6270 ISO 3048 1 Std RPM results may vary by engine option 19 375 ANNA GEM BL VD MIS SISS AUG A ON TA RIO CAN A...

Page 33: ...e EN 349 1993 Safety of Machinery Minimum gaps to avoid crushing of parts of the human body EN 418 1993 Safety of Machinery Emergency stop equipment functional aspects Principles for design EN 12100 1 2003 Safety of Machinery Basic Concepts general principles for design Part 1 Basic Terminology methodology EN 12100 2 2003 Safety of Machinery Basic Concepts general principles for design Part 2 Tech...

Page 34: ...2 566 5444 CREATED 06 15 WALK BEHIND POWER TROWEL INSTRUCTION MANUAL NOTES 22 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 CREATED 07 04 REVISED 05 10 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 25 INDUSTRIAL DRIVE KEYPORT NEW JERSEY USA 07735 732 566 6400 FAX 732 566 5444 33 ...

Page 35: ...AX 905 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 6400 FAX 732 566 5444 CREATED 06 15 WALK BEHIND POWER TROWEL INSTRUCTION MANUAL 23 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 CREATED 07 04 REVISED 05 10 34 ...

Page 36: ...tario Canada L5T3A7 Toll Free 866 501 1683 Local 905 364 4200 Fax 905 364 4202 www bartellmorrison com BARTELL MORRISON USA LLC 12 Industrial Drive Keyport New Jersey USA 07735 Toll Free 888 999 1570 Local 732 566 5400 Fax 732 566 5444 www bmiamerica com BARTELL MORRISON Fax 905 364 4201 25 200 Commerce Dr Freehold New Jersey USA 07728 Toll Free 888 999 1570 Local 732 566 5400 Fax 732 566 5444 www...

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