background image

3104CMS OWNER’S MANUAL                           9/5/18                                  Page 17 of 18 

CMS TROUBLESHOOTING GUIDE 

 
At Barreto Manufacturing we take pride in our machines and our customer service. If you are having 
difficulty with your machine please call us at the number listed on the front page of this manual. 
 

WARNING: 

Always use extreme care when troubleshooting or making adjustments.  Stay clear of all 

moving parts or parts capable of moving while the engine is running or capable of running.  The CMS 

must be rendered inoperable before removing any cover. See the MAINTENANCE PREPARATION 
section. 

 

Also review: CMS OPERATORS TROUBLESHOOTING GUIDE, in the Operator’s Manual. 
 

The CMS stalls as soon as anything is fed into either hopper. 
 

Rotor stops, engine remains running:  

The belts are too loose or worn out, replace worn out belts. 
Check engine / pulley placement and belt tension.  
See: section BELT INSTALLATION /REPLACEMENT 
 

Rotor and engine stop / stall: 

 

Make sure the engine is running at full throttle before feeding material. 
Check your engine Operator’s manual and make sure the engine is up to date on all maintenance. 
Old oil, dirty filters and obstructed air intakes will reduce engine performance. 
Make sure that you are using fresh gasoline.  Gasoline has a shelf life of about 90 days. 
Check that all grease points have been greased and that bearings are in good condition. 
Check that there is nothing impeding the rotors movement. 
  

The CMS vibrates excessively:  

If the vibration is coming out of the engine: See engine Operator’s manual, contact engine dealer. 
Make sure that the engine is up to date on all maintenance. 
 
If the vibration is coming from other CMS components: 
Check the mulcher rotor, check for missing hammers, make sure that every hammer can swing on 
the rotor pin and that nothing is stuck to the rotor.  
Check the chipper disk, make sure that all looks to be in good repair and that nothing is stuck to it. 

 

The chipping blades dulled really fast: 

It is more likely that the Anvil has moved and is not in the correct position.  
See section: ANVIL INSPECTION AND REPLACEMENT 
If non-plant material has been fed into the chipper the blades will dull fast and may be damaged. 

 

 
 
 
 
 
 
 

 

Summary of Contents for 3104CMS

Page 1: ...ny questions or need any replacement parts in the future please contact us at your convenience Our toll free phone number fax and email are listed below THANK YOU for your patronage and confidence in BARRETO equipment Barreto Manufacturing Inc Innovative Equipment Engineered to Last 66498 Hwy 203 La Grande OR 97850 800 525 7348 541 963 7348 FAX 541 963 6755 E Mail info barretomfg com Web Site http...

Page 2: ...ting from the delivery to the original user This warranty is in lieu of all other warranties whether written or implied and is limited to 1 Replacement of parts returned to the dealer and or factory and determined defective upon inspection Replacement for parts to dealers shall be at dealer cost plus shipping charges 2 Time for pick up and or delivery transportation of service calls by dealers is ...

Page 3: ...which if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury Study ALL decals on the CMS before operating the CMS ALWAYS USE COMMON SENSE AND THINK SAFETY FIRST Review the SA...

Page 4: ...ollow the zip tie points two small holes back to each light and zip tie the wire at each point Run the wire behind the axle o The tongue installs with 3 bolts and 3 lock nuts Fit up all 3 bolts and lock nuts before tightening The lock nuts must go on the battery side o Attach the safety chain with the quick link the threaded side of the quick link pushes through the slot on the tongue flips around...

Page 5: ...tions on CMS operation see the operator s manual in the canister attached to the chipper hopper ROUTINE MAINTENANCE Routinely check the condition clean tighten repair or replace as necessary the following Safety decals Muffler guard Fuel lines Fasteners Mulching Hammers Anvil Belts Chipper Blades Engine Oil Grease Points Clean safety decals often using soap and water DO NOT use abrasive cleaners o...

Page 6: ...hat can cause blindness and severe burns Avoid contact with eyes skin and clothing Read the section BATTERY SAFETY INSTRUCTIONS in this manual 2 Remove the key Attempt to start the engine with the key This should ensure that any residual power in the system is drained Turn the key to off and remove the key Store the key where only the person performing the maintenance has access to the key 3 Lock ...

Page 7: ... oil this often due to heavy duty use and extreme conditions inherent to CMS use Barreto Manufacturing strongly recommends frequent oil changes Refer to this manual for equipment service requirements and to the Engine Manual for other engine service requirements While Flash Alert is active hold the tip of the RESET TOOL Key Kancel Wand against the meter as shown Within several seconds the display ...

Page 8: ...Manufacturing has added an engine oil drain hose to your engine to facilitate easier oil changes Due to heavy duty use inherent to CMS operation Barreto Manufacturing recommends that you change your engine oil every 25 hours LUBRICATION REQUIREMENTS Grease at the intervals indicated in the following illustration of grease points Wipe away excess grease KEEP GREASE OFF OF BELTS ...

Page 9: ...h is engaged Loosen and re adjust if necessary 9 Disengage the clutch and check that the belt bunches around the pulley Re adjust if necessary 10 Reinstall the belt cover before running your engine Check engine pulley placement Alignment between the drive pulley and the driven pulley is critical for proper clutch function and belt life Use a straight edge to make sure that the drive and driven pul...

Page 10: ...wing 002CMS Stay clear of the blades unlock and turn the chipper disk as necessary to position the chipper blade in the blade access area Lock the disk when the blade is within the blade access area To replace chipper blades The chipper blades have two cutting edges when the first edge has dulled the blades can be reversed and the new cutting edge used When both edges have dulled the blades may be...

Page 11: ...ul while handling Wear gloves and all appropriate personal protective equipment To remove replace the mulching hammers See drawing 003CMS in your Assembly Manual and figure CLEARING MULCHER CLOGS in your operator s manual 1 Remove the belt guard this will expose a rotor pin access slot in the side plate 2 Set the chipper disk lock The chipper disk lock has a locking position for each of the rotor ...

Page 12: ...n out away from the chipper disk Install the bolt and the outer retaining washer Apply high strength red threadlocker to the bolt and tighten to 30 lb ft 12 Using a permanent marker make a mark on the rotor to indicate that the rotor pin is done 13 Repeat from step 2 for all rotor pins Always replace any damaged or worn out components Assembly is reverse of removal The mulcher hammers have four ha...

Page 13: ...tion Remove the chipper hopper This will allow access to the anvil If the edge of the anvil is excessively worn it may be flipped to the fresh side Do not use the edge on the same side as a worn edge If the anvil has two worn edges is damaged has chunks missing or cracks it must be replaced As the anvil edge wears as long as the anvil is not damaged the anvil may be moved to correctly re align the...

Page 14: ...and shoes Cover irritated skin with an emollient Cold water may be used Wash clothing before reuse Thoroughly clean shoes before reuse Get medical attention immediately Serious Skin Contact Wash with a disinfectant soap and cover the contaminated skin with an anti bacterial cream Seek immediate medical attention Inhalation If inhaled remove to fresh air If not breathing give artificial respiration...

Page 15: ...ssis and position it to not touch any CMS component Disconnect the ground cable at the battery and set it aside Disconnect the positive cable from the battery the cable may remain connected to starter motor Remove the battery from the CMS Place on a clean dry level non conductive surface Keep away from flames sparks and heat sources DO NOT store where the ambient temperature is less than freezing ...

Page 16: ...ess will occur WARNING Wear appropriate personal protective equipment when handling the battery Shield entire face especially your eyes wear rubber gloves and a rubber apron to reduce the risk of acid burns Battery caps must be tightly in place if the battery has removable caps NOTICE Only use distilled water available at most grocery stores Tap water and other drinking water have impurities that ...

Page 17: ...ing material Check your engine Operator s manual and make sure the engine is up to date on all maintenance Old oil dirty filters and obstructed air intakes will reduce engine performance Make sure that you are using fresh gasoline Gasoline has a shelf life of about 90 days Check that all grease points have been greased and that bearings are in good condition Check that there is nothing impeding th...

Page 18: ...W at 3600 RPM Fuel Capacity 5 U S Gallons 18 9 liters External tank Engine Oil Capacity 2 43 U S Quarts 2 3 liters Electric Start Standard Hour Meter Standard INDEX ASSEMBLY INSTRUCTIONS 4 BATTERY MAINTENANCE 15 16 CHIPPER ANVIL 2 13 14 18 CHIPPER BLADES 5 10 11 14 DECALS 3 5 HOUR METER 7 INTENDED USE 4 LUBRICATION GREASE 5 8 16 18 LUBRICATION OIL 4 6 7 8 18 MAINTENANCE 2 5 6 7 8 14 15 18 MULCHER ...

Reviews: