Barranca Diamond BD-2003E Owner'S Manual Download Page 1

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BD-2003E Pro Series Core Saw

Owner’s Manual & Parts List

04.2013

Revision 105

Manual Part# 166526

Caution:

Read all safety and operating

instructions before using this equipment.

This manual

MUST

accompany the

equipment at all times.

Barranca Diamond Products, Inc.

1315 Storm Parkway

Torrance, CA 90501

Toll-Free: (800) 630-7682

Phone: (310) 523-5867

Fax: (310) 257-3063

www.barrancadiamond.com

Summary of Contents for BD-2003E

Page 1: ...66526 Caution Read all safety and operating instructions before using this equipment This manual MUST accompany the equipment at all times Barranca Diamond Products Inc 1315 Storm Parkway Torrance CA...

Page 2: ...rovide you with years of quality service In order to help you we have included this manual This owner s manual contains information necessary to operate and maintain your BD 2003E Core Saw safely and...

Page 3: ...rting INSPECTION SETUP Pre start Inspection Universal Stand Assembly Cutting Head Table Setup Water Pump Preparation Water Pump Setup OPERATION Setup for Operation Cutting with the Cutting Head Locked...

Page 4: ...afety message is preceded by a safety alert symbol and one of three words DANGER WARNING or CAUTION DANGER You WILL be KILLED or SERIOUSLY INJURED if you do not follow directions WARNING You CAN be KI...

Page 5: ...used To achieve a high level of dust collection use an industrial vacuum cleaner SILICA DUST WARNING Grinding cutting drilling of masonry concrete metal and other materials with silica in their compos...

Page 6: ...equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job DO NOT operate or service this equipment before reading this entire...

Page 7: ...ed NEVER allow blade exposure from the guard to be more than 180 degrees DO NOT operate this machine with the transmission guard removed Inspect the blade flanges and shafts for damage before installi...

Page 8: ...tool OFF when leaving the work area or when a cut is finished Make sure the OFF ON power switch on the electric motor is always in the OFF position before inserting the machine s power plug into an A...

Page 9: ...DO NOT replace the motor with any motor that does not have a special grounding connection DO follow all electrical codes in your area ALWAYS check for buried electrical cables before sawing If unsure...

Page 10: ...sary DO NOT connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in do...

Page 11: ...9 NOTE Do not run pump dry Also be sure to disconnect and remove the pump when cutting dry CAUTION To avoid the possibility of the appliance or plug receptacle getting wet position the machine to one...

Page 12: ...n keep all connections dry and off the ground Do not touch the plug with wet hands EXTENSION CORD LENGTH Nameplate Amperes 115V 25 50 75 100 150 200 250V 50 100 150 200 300 400 0 5 16 16 16 14 12 12 5...

Page 13: ...s machine is provided with a means to deactivate the functioning of the motor switch The switch is equipped with a lockout tab that can be used with a lock to prevent movement of the switch With the s...

Page 14: ...ecal A Decal B Decal G SERVICE OR WARRANTY FOR INFORMATION ON PLEASE CALL 1 800 474 5594 CAUTION DO NOT lift blade guard when engine is running WARNING In the event of blade failure replace blade guar...

Page 15: ...vice or Warranty Information C Belt Guard Caution General Safety Information D Motor Front Warning Read manual E Blade Guard Warning Replace blade guard F Blade Guard Caution General Safety Informatio...

Page 16: ...and accurate sawing of exploratory core speci mens The specialty designed 14 segmented diamond blade allows cutting of hard or dense rock samples and engineered materials The integral core holder pro...

Page 17: ...Guide One Electric Water Pump One Pump Discharge Fitting One Flow Adjusting Clamp One Drain Plug One Wrench One Owner s Manual One Cooling Transfer Tube One Warranty Card One Pump Manual Rock Vise Par...

Page 18: ...ple on either side of the saw 3 From the side grasp the front and rear of the saw 4 Lift and transport the saw to the desired work location NOTE Lock the Cutting Head in the DOWN position and remove t...

Page 19: ...e cord is free of cracks or cuts 5 Inspect the BD 2003E for damage ensure all cords are free of cracks or cuts BD 2003 CORE SAW INSPECTION SETUP Inspect Blade for damage Inspect Pump for damage PRE ST...

Page 20: ...nt pump damage the Water Pump must be disconnected if cutting with a Dry Blade To prevent possibility of electrical shock the BD 2003E must be de energized when connecting the water pump A Connect the...

Page 21: ...water completely covers the Water Pump suction 1 If not installed install the Drain Plug into the Water Pan 2 Place the Water Pump in the back of the Water Pan 3 Fill the Water Pan until water comple...

Page 22: ...osition by turning clockwise 1 Inspect the belts for cracks fraying separation and wear 2 Lower the Cutting Head until the Blade touches the Protective Wooden Strip 3 Lock the Cutting Head in the Down...

Page 23: ...loosen A 5 Push the Motor forward to loosen the belt B 6 Remove the old belt C 7 Install the new belt C 8 Verify the belt is seated in the groove of the pulley D 9 Tighten the Motor Adjustment Strap...

Page 24: ...water feed lines to make sure flow is adequate on both sides of blade UNDERCUTTING THE STEEL CENTER 1 Abrasion of steel center due to highly abrasive fines generated during cutting Use as much water...

Page 25: ...ng arbor Speed of the saw is either too fast or too slow for the size of the blade RPM of the saw should be verified to the specific speeds established by the NASI Standards for minimum and maximum bl...

Page 26: ...a softer blade bond to eliminate stresses that create cracks 3 Bad blade shaft bearing Replace blade shaft bearing 4 Overheating due to lack of water Check water feed lines and make sure flow is adequ...

Page 27: ...27 NOTES...

Page 28: ...G RETAINING 160066 1 7 SCREW 5 16 18 X 1 1 2 HEX HEAD CAP 152467 1 8 WASHER 5 16 SPLIT LOCK 151747 1 9 WASHER 5 16 SAE FLAT 151754 1 Assembly Upright Right 1 POST COMP POST RAW 158846 BD 231022 1 2 SC...

Page 29: ...8 SAE FLAT 150923 1 13 SCREW 5 16 18 X 1 3 4 HEX HEAD CAP 160948 4 14 SCREW 5 16 18 X 2 HEX HEAD TAP 157938 2 15 PIN SPLIT WRIST 151358 1 16 BUSHING PLASTIC 156441 2 17 WASHER 3 8 SPLIT LOCK 150925 2...

Page 30: ...2 SHOULDER 5 16 18 X 1 2 THREAD 160078 2 9 VALVE MINIATURE BALL 1 4 MALE FEMALE 231248 1 10 TAG SERIAL NUMBER BLANK 157500 RW 1 Assembly Water Control Valve 1 VALVE BALL 1 4 M X 1 4 F 231248 1 2 ELBO...

Page 31: ...RTAIN 162707 BD 1 Assembly Pump Electric 1 PUMP 230VWATER 114769 1 2 FITTING PLASTIC 1 4 FNPT X 1 4 BARB 128397 1 3 HOSE VINYL 1 4 ID 132951 6FT 4 CARTON WATER PUMP G 150A 154016 1 5 INSERT FOAMWATER...

Page 32: ...WASHER 10 INTERNAL TEETH 158336 2 4 BUSHING SWITCH 30A 158799 1 5 SWITCH 30A 159488 2 6 PLATE MOUNTING SWITCH 159489 2 7 LEVER ON OFF 159490 1 8 GASKET COVER 159491 1 9 SEAL LEVER 159492 1 10 SCREW FL...

Page 33: ...33 NOTES...

Page 34: ...l to be cut and the wet cutting machine to be used During cutting operations liberal amounts of water act as a coolant to support the cutting effectiveness and longevity of the WET blade Additionally...

Page 35: ...2003 CORE SAW ACCESSORIES ITEM NUMBER DESCRIPTION 1 132332 Adjustable Cutting Guide 2 133090 Roller Wheel 3 156427 Protective Wooden Strip 4 151723 Belt 5 152792 Dressing Stick 6 153439 NL Rubber Drai...

Page 36: ...ant to this Warranty Parts and labor needed to maintain products and the replacement of components due to normal wear and tear are the purchaser s responsibility and are not covered by this Warranty A...

Page 37: ...during normal use the blade will be replaced free of charge Blades and bits damaged due to careless or improper use are not covered under this war ranty Exclusions Barranca Diamond does not warrant t...

Page 38: ...er of the machine Date of purchase Distributor s name Then please call Barranca Diamond at 310 523 5867 or toll free at 800 630 7682 to obtain a Return Goods Authorization number RGA authorizing the r...

Page 39: ...39 NOTES...

Page 40: ...Barranca Diamond Products Inc 1315 Storm Parkway Torrance CA 90501 Toll Free 800 421 5830 Phone 310 539 5221 Fax 310 539 5158 www barrancadiamond com...

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