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Barnstead Thermolyne Corporation LAB-LINE 460 Operation Manual Download Page 2

8/01

              OPERATION MANUAL

MANUAL NO. 057-588-00

REV. O

LAB-LINE

AUTOMATIC CO

2

 INCUBATORS

MODEL NO.     

WATER-JACKETED AUTOMATIC CO

2

:

     

Models With Thermal Conductivity Sensor:

460, 460JPN, 460RH*, 460-1, 460-1CE, 462, 462-1,
462-1CE, 464, 464RH, 464-1, 464-1CE

     

Models With Infrared Sensor:

          465, 465RH*, 465-1, 467, 467-1, 469, 469-1,

                       

AIR-JACKETED AUTOMATIC CO

2

:

     

Models With Thermal Conductivity Sensor:

490, 490RH*, 490-1, 490-1CE, 492, 492-1, 492-1CE,
494, 494-1, 494-1CE

     Models With Infrared Sensor:

495, 495JPN, 495RH*, 495-1, 497, 497-1, 499, 499-1

Models With Thermal Conductivity Sensor And Large
Chamber Capacity:

391, 391-1, 391-2**, 391-3**

 *With Relative Humidity Display
**With 3-Pen Strip Chart Recorder

DESIGNERS     AND    MANUFACTURERS

         A SUBSIDIARY of Barnstead|Thermolyne

1999 North 15th Ave.

, Melrose Park, IL 60160-1491 USA

 PHONE: (563) 556-2241 or (800) 522-5463; FAX: (563) 589-0516

Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Summary of Contents for LAB-LINE 460

Page 1: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

Page 2: ...ity Sensor 490 490RH 490 1 490 1CE 492 492 1 492 1CE 494 494 1 494 1CE Models With Infrared Sensor 495 495JPN 495RH 495 1 497 497 1 499 499 1 Models With Thermal Conductivity Sensor And Large Chamber...

Page 3: ...2 TABLE OF CONTENTS Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 4: ...Introduction 2 Description 3 Specifications 4 Features 5 Installation 6 Operation 7 Maintenance 8 Replacement Parts Warranty Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE...

Page 5: ...y CO2 gas research grade or better A dual stage regulator for the CO2 tank 6 35mm ID Flexible tubing appropriate length from tank to Incubator and connected per local codes Distilled or deionized wate...

Page 6: ...nied by this form and a proper Return Goods Authorization Number will be returned to the sender To obtain a Return Goods Authorization Number contact the Customer Relations Department at 800 522 5463...

Page 7: ...6 SECTION 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 8: ...the Operation Section of this manual Be sure to fill out the Warranty Registration Card and mail it in to Lab Line Instruments within seven 7 days after receiving the unit IF after reading this manual...

Page 9: ...ALL COVER 3 SIDE PANEL 4 FEET LEVELING 5 INNER GLASS DOOR LATCH 6 INNER GLASS DOOR 7 INNER GLASS DOOR KNOB 8 OUTER STEEL DOOR GASKET 9 SAMPLE PORT 10 RH DISPLAY MODELS 460RH 490RH 465RH 495RH ONLY DES...

Page 10: ...OUTLET 460 465 SERIES ONLY 4 TOGGLE SWITCH FOR RH DISPLAY 460RH 465RH 490RH 495RH 5 RS232 DATA PINS CONNECTOR 6 CORDSET 7 POWER SWITCH 8 OPTIONAL ALARM RELAY OUTPUT 9 OUTLET 120 VAC UNITS ONLY DESCRIP...

Page 11: ...set point setting power to the heaters is discontinued Audible and visual alarms alert the user of any deviation in the chamber of temperature 1 0 C or better or carbon dioxide 1 0 In addition other...

Page 12: ...60 7 1 1700 494 120 50 60 14 2 1700 494 1 230 240 50 60 7 1 1700 495 120 50 60 7 1 850 495JPN 100 50 60 8 5 850 495 1 230 240 50 60 3 5 850 497 120 50 60 14 2 1700 497 1 230 240 50 60 7 1 1700 499 12...

Page 13: ...ior 30 W x 20 D x 30 H 76 x 51 x 76 cm Exterior 32 W x 25 D x 45 H 83 x 65 x 114 cm SHIPPING WEIGHT 460 465 SERIES 230 lb 104 kg 490 495 SERIES 245 lb 111 kg 462 464 467 469 SERIES 460 lb 209 kg 492 4...

Page 14: ...s as well as door heat setting It also enables the user to enter values necessary to calibrate temperature and CO2 Indicating lights and legends serve to identify which parameter is being displayed 2...

Page 15: ...m will sound and indicating light above the key will flash Pressing any key will silence the alarm for a period of one hour The user should immediately investigate the reason for the alarm and take st...

Page 16: ...ence the alarm for a one hour period the user should immediately investigate the reason for the alarm and take steps to correct the problem Note that indicating light continues to flash If problem is...

Page 17: ...r heat control is 35 if fogging still occurs increase in 10 increments until fogging disappears 7 SCAN HOLD COMMAND KEY Permits holding the value of a single parameter for continued viewing or scans a...

Page 18: ...vailable for sampling the atmosphere in the chamber when executing calibration procedure such as might be done using a Fyrite or similar chemical based CO2 analysis procedure 13 13 LED RH DISPLAY MODE...

Page 19: ...corrective action i e add water AIR JACKETED MODELS LED READOUT DISPLAY C DECOMTAM CO2 TIME ELAPSED DECONTAM TIME ELAPSED INDICATING LIGHT When a DECONTAM cycle is initiated in radiant warm wall model...

Page 20: ...factory preset at 80 RH and is user adjustable from 0 to 100 RH Using insulated Trimmer Pot Tool Lab Line 935 021 00 or equivalent insert tool into right opening in the control panel Clockwise turns...

Page 21: ...HEAT 5 and Down keys CAL 2 TEMP 4 Calibrate temperature using Up and Down keys CAL 2 CO2 3 Calibrate carbon dioxide using Up and Down keys CO2 3 CAL 2 SET 1 Install password using Up and Down keys TE...

Page 22: ...ill continue If the condition initiating the alarm remains uncorrected at the end of that time the audible alarm will resume PASSWORD In the event that you want to prevent unauthorized access to the o...

Page 23: ...X 5A 34VDC or 34VAC SECTION 5 INSTALLATION SHIPPING CARTON This should be inspected upon delivery When received carefully examine for any shipping damage before unpacking If damage is discovered the d...

Page 24: ...dels require a 120 VAC 50 60 Hz power source They are supplied with a 3 wire line cord that should be plugged into an outlet designed for 3 prong plugs If an extension cord is used it also should be t...

Page 25: ...PPORT SIDE PANEL SIDE PANEL REAR COVER PANEL INSTALLATION Con t SHELVING AND PLENUM INSTALLATION 4 STEPS NOTE NO TOOLS OR FASTENERS ARE REQUIRED THE COMPONENTS FIT TOGETHER BY HANGING FROM STANDOFFS T...

Page 26: ...toward the rear Tilt the panel at an angle and carefully move it into the chamber while lifting and centering it at the top of the chamber Insert the larger keyhole slots located at the plenum s corne...

Page 27: ...TOP PLENUM REAR PANEL KEYWAY STUDS KEYHOLE SLOTS FIT OVER AND ONTO TOP PLENUM KEYWAY STUDS 3 Move the rear cover panel into the chamber and place its keyhole slots over and onto the top plenum keyway...

Page 28: ...S REAR 4 Press a locking grommet two supplied into the two front keyhole slots adjacent to the stud from which the top plenum is secured Make sure that the entire head of the locking grommet is insert...

Page 29: ...and secure with hose clamp connect tubing to in line filter hose barb on its other side and secure with hose clamp Connect tubing with in line filter in place to the appropriate gas inlet fitting on...

Page 30: ...00 HOSE CLAMP HOSE CLAMP 250 331 00 250 331 00 1 4 ID TUBING 720 418 00 HOSE CLAMP 1 4 HOSE BARB 250 331 00 CONNECTIONS CO2 FITTING SET PRESSURE AT 10 PSI PRESSURE REGULATORS AND GAUGES MUST BE INSTAL...

Page 31: ...hold at 60 F Siphon or Eductor Tube 5 Valve should be of special type for service 6 Withdrawal tube draws up the liquid CO2 7 Gas head space 8 Liquid CO2 filled to 68 equal weight of water that cylind...

Page 32: ...o dilute to 1 MEG ohm maximum As a protection against the growth of fungi a quality fungicide can be added according to the use ratio parts compound versus capacity of water jacket of the selected com...

Page 33: ...onnect a 6 35 mm ID piece of tubing to overflow outlet and place other end of tubing in a 1 liter container to catch any possible overflow 4 Attach appropriately sized tubing from distilled water sour...

Page 34: ...ER DO NOT ADD WATER AT A HIGH FLOW RATE OR AT A HIGH PRESSURE WATER OVERFLOW OUTLET Connect appropriate sized tubing from the water flow outlet circled to a sink floor drain or in an adequately sized...

Page 35: ...within the water jacket Disconnect the adapter fitting and add 500 ml of quality rust preventative such as ethylene glycol Fill water jacket per instructions on page 32 HUMIDIFICATION if required As a...

Page 36: ...on back left side All display segments and parameter lamps should light for 5 seconds OPERATING BASICS Press the SET key first and then the parameter CO2 TEMP DOOR HEAT which is to be adjusted Use the...

Page 37: ...00 and YOU HAVE 5 SECONDS within which to enter the correct password using the UP or DOWN arrow key 5 To disable the password enter the password wait for to appear on the readout enter 4 2 1 i e TEMP...

Page 38: ...unction Using the UP and DOWN arrow keys select a value as a percentage of the heater output Heat will be applied by setting the door heat percentage Each translates into 0 5 Watts of door heat For ex...

Page 39: ...eter and a thermocouple place the thermocouple in the approximate geometric center of the chamber Allow sufficient time for the chamber temperature to stabilize Use the UP and DOWN arrow keys to corre...

Page 40: ...e Fyrite procedure is carried out on a daily basis Keep track of the number of uses and if the Fyrite is used with more than one Incubator Experience shows that the color of the fluid is not as import...

Page 41: ...on the head or the top of the Fyrite taking care not to cover the hole this introduces fresh ambient air into the Fyrite chamber Release the plunger and turn the Fyrite upside down holding it at a 45...

Page 42: ...at 45 degree angle Finish by shaking the Fyrite slightly while holding at 45 degree angle to allow residue droplets of fluid to drain into the measuring tube Read the gauge It should match or be clos...

Page 43: ...CTS RX Pin 8 From your device CTS RTS or DTR output Characters are transmitted in an 8 bit UART fashion 10 bits are transmitted a start bit 0 8 data bits LSB and a stop bit NO additional parity bits a...

Page 44: ...s added for humidity remove any scale accumulation Clean the stainless steel interior with any good scale remover or dilute acetic acid and a synthetic scouring pad DO NOT USE chlorine based cleansers...

Page 45: ...SODIUM BICARBONATE ADJUSTING DOSAGE TO PROVIDE A pH VALUE OF 7 TO 9 If not available use clean aerated soft tap water provided the total solids concentration is 500 PPM WE DO NOT RECOMMEND USING 18 M...

Page 46: ...wing chemicals and methods CAUTION EXTREME CARE MUST BE TAKEN WHEN HANDLING THESE MATERIALS ALWAYS WORK IN AN AREA WITH ADEQUATE VENTILATION USE THE PRECAUTIONS AS OUTLINED IN THE MATERIAL SAFETY DATA...

Page 47: ...ust and scale stains are present Regardless of the approach utilized ALWAYS follow the manufacturer s directions and allow the chemicals to do the cleaning with MINIMAL scrubbing Always follow cleanin...

Page 48: ...018 474 00 495RH 018 475 00 RTD Sensor 410 632 00 Shelves 5 593 108 00 Solenoid Valve 950 135 00 Strain Relief 380 571 00 Switch Door 440 080 00 Switch Power 440 359 00 Thermostat High Limit 920 301 0...

Page 49: ...00 Switch Door 440 080 00 Switch Power 440 292 00 Thermostat High Limit 920 301 00 Tube Heater 340 356 01 Door Strain Relief 380 081 00 Blower Wheel 160 184 01 Control Panel Keyboard 460 465 490 495...

Page 50: ...mmencement Date Lab Line s warranty provided hereunder shall be null and void and without further force or effect if there is any i repair made to the product by a party other than Lab Line or its dul...

Page 51: ...ating Shakers open air and water bath Rockers and Rotators Low Cost Shakers Environ Blok Shaker Titer Plate Shaker Multi Wrist Shaker Water Baths excluding Aquabaths Ultrasonic Cleaners Slide Warmers...

Page 52: ...51 FIRST IN INSTRUMENTS SERVICING SCIENCE INDUSTRY RESEARCH AND EDUCATION SINCE 1908 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 53: ...52 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 54: ...NUMBER QUANTITY _________ Shelves 593 108 00 5 Shelf Support _________ Side Panels 019 451 00 2 Gas Filter _________ Interface Assy 018 514 00 1 Hose Barb Quick _________ Connect Plug 460 Series 950 1...

Page 55: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

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