Barnes BP25 Series Installation And Operation Manual Download Page 8

General Comments:

 

1) Never work in the sump with the power on.

2) Level controls are factory set. Be certain that the level
control cannot hang up or foul in it’s swing. Also, make
certain the pump impeller is still submerged when the level
control is in the ’off’ mode.

3) Plug the pump plug into a GFI receptacle. One cycle of
operation should be observed , so that any potential
problems can be corrected.

IMPORTANT! - When installing vertical float
pumps, check to be sure float is not hung up

on top of volute housing.

C-4) Electrical Connections:

WARNING ! - Pumps must be properly
grounded per THE NATIONAL ELECTRIC

CODE or THE CANADIAN ELECTRICAL CODE and
YOUR LOCAL ELECTRIC CODE. Improper grounding
voids warranty.

C-4.1) Power Cable:

The cord assembly mounted to the pump must not be
modified in any way. This pump comes complete with a 3
wire cord and 3 prong grounded plug that must be
connected into a 3 wire grounded Ground Fault receptacle.

DO NOT

 remove ground pin from electrical plug. It is 

NOT

recommended to use an extension cord with these pumps.

DO NOT USE THE POWER CABLE TO LIFT PUMP.

C-4.2) Overload Protection:

Automatic thermal overload protects the sealed-in-oil
motor. Running dry may overheat the motor and trip the
overload. The type of in-winding overload protector used
is referred to as an inherent overheating protector and
operates on the combined effect of temperature and
current. This means that the overload protector will trip out
and shut the pump off if the windings become too hot, or
the load current passing through them becomes too high.
It will then automatically reset and start the pump up after
the motor cools to a safe temperature. In the event of an
overload, the source of this condition should be determined
and rectified immediately. 

DO NOT LET THE PUMP CYCLE OR RUN IF AN
OVERLOAD CONDITION OCCURS !

SECTION D: SERVICE AND REPAIR 

WARNING ! - Electrical power to the pump
motor must be disconnected and locked out to

prevent any dangerous electrical hazards or personnel
danger before any service work is done to the pump.

CAUTION: - Operating pump builds up heat
and pressure; Allow time for pump to cool to

room temperature before handling or servicing.

WARNING ! - DO NOT overfill oil. Overfilling of
motor housing with oil can create excessive

and dangerous hydraulic pressure which can destroy
the pump and create a hazard. Overfilling oil voids
warranty.

IMPORTANT! - Float or shunt plug connector
must be installed for pump to operate.

D-1) Bottom Plate:

Remove screws, and remove bottom plate from volute and
remove volute. Clean and examine impeller. If impeller
vanes are clogged, or it is excessively worn or broken, the
impeller should be replaced.

D-2) Impeller:

After removing the bottom plate, as outlined in Paragraph
D-1, the impeller, may be removed by turning impeller
counterclockwise to remove from shaft. When
reassembling the impeller, turn the impeller clockwise until
it bottoms against shaft. Replace volute, bottom plate, and
screws.

COOLING OIL - Dielectric

SUPPLIER

GRADE

BP

Enerpar SE100

Conoco

Pale Paraffin 22

Mobile

D.T.E. Oil Light

G & G Oil

Circulating 22

Imperial Oil

Voltesso-35

Shell Canada

Transformer -10

Texaco

Diala-Oil-AX

Woco

Premium 100

8

Summary of Contents for BP25 Series

Page 1: ...pump As a result of Crane Pumps Systems Inc constant product improvement program product changes may occur As such Crane Pumps Systems Inc reserves the right to change product without prior written no...

Page 2: ...TROUBLE SHOOTING 10 EXPLODED VIEW BP25 SERIES PARTS LIST 11 EXPLODED VIEW BP33 BP50 SERIES PARTS LIST 12 RETURNED GOODS POLICY 13 WARRANTY WARRANTY REGISTRATION Other brand and product names are trad...

Page 3: ...arge openings DO NOT insert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operat...

Page 4: ...h Plug and Pressure Grommet for Sealing and Strain Relief SEAL Design Single Mechanical Oil Filled Reservoir Material Rotating Faces Ceramic Stationary Faces Carbon Elastomer Buna N Hardware 300 Serie...

Page 5: ...m Cord with Plug and Pressure Grommet for Sealing and Strain Relief SEAL Design Single Mechanical Oil Filled Reservoir Material Rotating Faces Ceramic Stationary Faces Carbon Elastomer Buna N Hardware...

Page 6: ...m Cord with Plug and Pressure Grommet for Sealing and Strain Relief SEAL Design Single Mechanical Oil Filled Reservoir Material Rotating Faces Ceramic Stationary Faces Carbon Elastomer Buna N Hardware...

Page 7: ...l shipping container and on initial start up rotate impeller by hand to assure seal and impeller rotate freely B 4 SERVICE CENTERS For the location of the nearest Barnes Pumps Service Center check you...

Page 8: ...come too hot or the load current passing through them becomes too high It will then automatically reset and start the pump up after the motor cools to a safe temperature In the event of an overload th...

Page 9: ...the product 1 2 Typical Name Plate MODEL NO HP VOLT PH 60HZ RPM Nom NEMA START CODE FULL LOAD AMPS CORD LENGTH CORD SIZE CORD TYPE BP25 1 4 115 1 3450 F 7 0 10Ft 3M 16 3 SJT BP25A 1 4 115 1 3450 F 7 0...

Page 10: ...lean impeller cavity and inlet of any obstruction 9 Loosen union slightly to allow trappedair to escape Verify that turn off level of switch is set so that impeller cavity is always flooded Clean vent...

Page 11: ...1 Pipe Plug 19 1 Handle 20 2 Screws 21 1 Cord Grommet 22 1 Washer 23 1 Gland Nut 24 1 102521 Power Cable 10ft with 115 volt Plug 1 102138 Power Cable 20ft with 115 volt Plug 25 1 102139 Vertical Floa...

Page 12: ...Jumper Wire 18 1 Motor Housing 19 1 Pipe Plug 20 1 Handle 21 2 Screws 22 1 Terminal Block 23 1 Cord Grommet 24 1 Washer 25 1 Gland Nut 26 1 102521 Power Cable 10ft with 115 volt Plug 1 102138 Power C...

Page 13: ...f the warranty contact your local Crane Pumps Systems Inc Distributor RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTO...

Page 14: ...eld performance Any additional guarantees in the nature of performance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field t...

Page 15: ...Crane Pumps Systems Inc Warranty Service Group IMPORTANT If you have a claim under the provision of the warranty contact your local Crane Pumps Systems Inc Distributor IMPORTANT WARRANTY REGISTRATION...

Page 16: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET P O BOX 603 PIQUA OHIO 45356 0603 U S A PLACE STAMP HERE FOLD HERE AND TAPE DO NOT STAPLE...

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