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Barnes 44CDD6, Installation And Operation Manual

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Barnes 44CDD6 Installation And Operation Manual Download Page 2

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TABLE OF CONTENTS

 

 

 

   

SAFETY FIRST ............................................................................................... 3

 A. 

PUMP 

SPECIFICATIONS 

............................................................................... 4

 
 B. 

GENERAL 

INFORMATION 

............................................................................. 5

 

C. 

PREPARE PUMP FOR OPERATION ............................................................. 5

 
 

D. 

MAINTENANCE INSTRUCTIONS .................................................................. 5 - 6

 

 

  

 E. 

TROUBLE 

SHOOTING 

................................................................................... 6

 F. 

REPLACEMENT 

PARTS 

................................................................................. 6

 

 

EXPLODED VIEW .......................................................................................... 7 - 8

 

 

PARTS LIST   .................................................................................................. 8 - 9

  

VIEW 

 

.................................................................................................. 10 

 

 

TRAILER PARTS LIST  ................................................................................... 11

 

 

RETURNED GOODS POLICY ........................................................................ 11

  

WARRANTY 

 

.................................................................................................. 12

 

 

START-UP REPORT ....................................................................................... 13- 14

  

WARRANTY 

REGISTRATION

Other brand and product names are trademarks or registered trademarks of their respective holders.
® Barnes is a registered trademark of Crane Pumps & Systems, Inc
1987, 

1997, 

1998, 

2002, 

4/06, 

9/06 

       Alteration 

Rights 

Reserved

WARNING

The engine exhaust from this product

contains chemicals know to the State of

California to cause cancer, birth defects

or other reproductive harm.

Summary of Contents for 44CDD6

Page 1: ...ct improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 082922 Rev E Models 44CDD6 44CDG10 DISCONTINUED Parts NOT available Manual...

Page 2: ...1 RETURNED GOODS POLICY 11 WARRANTY 12 START UP REPORT 13 14 WARRANTY REGISTRATION Other brand and product names are trademarks or registered trademarks of their respective holders Barnes is a registered trademark of Crane Pumps Systems Inc 1987 1997 1998 2002 4 06 9 06 Alteration Rights Reserved WARNING The engine exhaust from this product contains chemicals know to the State of California to cau...

Page 3: ...commendation for maximum performance as this could cause the motor to overheat When towing pump behind a vehicle make sure hitch is properly attached always attach safety chains WARNING If Engine driven never operate in an enclosed building or area where exhaust gases can accumulate Never operate near a building where exhaust gases can seep inside Never operate in a pit or sump without making prov...

Page 4: ...itch ENGINE 44CDD6 44CDD6 1 Make Model Hatz 1B20 w 6 1 Reduction Recoil Diesel Rating 4 6HP 3600RPM Tank Run TIme 79 Gal US 3Hr Trailer Mount 40 Gal 166Hr ENGINE 44CDG10 44CDG10 1 Make Model Briggs Stratton 205452 w 6 1 Reduction Recoil Gasoline Rating 10HP 3600RPM Tank Run TIme 1 0 Gal US 2Hr Trailer Mount 40 Gal 80Hr OPTIONAL EQUIPMENT Electric Start SECTION A PUMP SPECIFICATIONS Skid Mounted in...

Page 5: ...e pump as close to water as possible Vertical suction lift should not exceed 25 ft 7 6M At high lifts 15 ft 4 5M and up a foot valve is recommended When using suction hose make sure the gasket in the female fitting at the pump end is in place and in good condition When using pipe coat the threads with a thread sealing compound Suction hose must be in good condition with no leaks and lining tight A ...

Page 6: ...ooks dry Use an Exxon Ronex MP grease or equal SECTION E TROUBLE SHOOTING If your pump does not prime or operate properly check the following 1 Pump may be too high above or far from water 2 Leaks in suction hose or hose connection to pump Check if hose inner lining has loosened If loose pump suction will cause lining to collapse and block hose 3 Valves may not be seating properly due to accumulat...

Page 7: ...7 Figure 1 ...

Page 8: ...P1162 Waterbox 8 8 Hex Screws 5 8 x 3 HN LW 9 2 1 4 Pipe Plug 10 2 P5436 Handhole Cover 12 4 P1170 Valve Binder 13 8 A 010 037 0125 Hex Screws 3 8 x 1 1 4 14 4 P1175 Valve Weight 15 4 P1176 Valve Weight Binder 16 8 Carriage Bolt 5 16 x 1 1 4 MN LW 17 8 P5512 Stud 1 2 13 x 1 3 4 18 2 Pipe Plug 3 8 19 4 P1187 Suction Discharge Valve Rubber 20 2 P1198 Suction Valve Connection 21 4 Hex Screws 5 8 x 1 ...

Page 9: ...7 44CDG10 48 1 Key Gib Head 1 4 x 2 49 3 P1173 LeverPin 50 1 P1850A Walking Beam Assembly with Bushings 51 1 P1851 Walking Beam Bracket 52 2 Sq Hd Set screws 3 8 x 1 1 4 53 1 P1852 Bearing Stand 54 1 P1853 120 Tooth Gear 55 1 KeyGib Head 3 8 x 3 8 x 2 1 2 56 1 P1854 Connecting Rod End 57 1 P1855 Connecting Rod Fork 58 1 Sq Hd Set screw 3 8 x 1 59 1 P1856A Crank Pin Hub with Dowel Pin 60 1 P3698 Ne...

Page 10: ...10 Figure 3 ...

Page 11: ... P4823 Safety Chain 81 1 P3139 Towing Pole 82 2 PM114 Light Side Marker Yellow 83 1 P5449 Lock Pin Assembly 84 1 TWS158DTSF Jack 85 1 P3140 Adjustable Leg 86 4 A 010 050 0150 Hex Screw 1 2 13 x 1 1 2 87 8 Bevel Washer 1 2 88 8 Hex Lock Nut 1 2 13 89 2 P5411 Axle Support Block 90 2 P5596 U Bolt 1 2 20 91 4 Hex Lock Nut 1 2 20 92 1 W26 32 14 Axle with Style 84 Spindles 93 1 P5593 Axle Support Tube 9...

Page 12: ...e guarantees in the nature of performance specifications furnished in addition to the foregoing material and workmanship warranties on a product manufactured by us if any are subject to laboratory tests corrected for field performance Any additional guarantees in the nature of performance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccur...

Page 13: ...ocation of Installation Person in Charge Phone Purchased From Crane Pumps Systems Representative Distributor Pump Model Serial No Part Number Trailer type Skid Mounted Contractor Trailer Highway Trailer Other Condition of Equipment Good Fair Poor Condition of Trailer Good Fair Poor Condition of Pump Good Fair Poor Condition of Engine Good Fair Poor Startup Checklist BEFORE Starting Engine Check Ad...

Page 14: ...e of Company Date I Certify this report to be accurate Name of Start Up Person Employed By Date Date and Time of Start Up Present at Start Up Engineer Operator Contractor Other TO BE FILLED OUT BY FACTORY Start Up form checked by Date warranty registration mailed ...

Page 15: ...E CITY STATE ZIP MODEL NO SERIAL NO PART NO BRAND IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and return to Crane Pumps Systems Inc Warranty Service Group If you have a claim under the provision of the warranty contact your local Crane Pumps Systems Inc Distributor ...

Page 16: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET PIQUA OHIO 45356 U S A FOLD HERE AND TAPE DO NOT STAPLE PLACE STAMP HERE ...

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