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Instruction, Use and Maintenance Manual

EN-IST-BBZP-0418

INDEX

1 

Safety,Warning and Mandatory Signs 

5

2 

General safety warnings 

8

3 

Technical data 

9

4 

Checking / Unpacking / Lifting  

10

5 Installation 

12

6 Operation 

15

7 Troubleshooting 

16

8 Cleaning 

17

9 

General maintenance 

18

10  Scheduled maintenance 

20

11  Tools useful for Disassembly/Reassembly 

21

12  Pneumatic valves BBZP - BBZR - BBZT- BBYP - BBYR - BBYT 

22

13  Disassembly of the BBZP - BBZR - BBZT - BBYP - BBYR - BBYT 

24

A 

Disassembly of the BBZP - BBZR - BBZT - BBYP - BBYR - BBYT 

25

B  Disassembly of the BBZP P7-LL 

29

14  Assembly of the BBZP - BBZR - BBZT - BBYP - BBYR - BBYT 

36

A 

Assembly of the BBZP - BBZR - BBZT - BBYP - BBYR - BBYT 

42

B  Assembly of the BBZP P7-LL 

46

15  Pneumatic Valves BBZP - BBZR - BBZT- BBYP - BBYR - BBYT Diverters 

50

16  Disassembly of the BBZP - BBZR - BBZT- BBYP - BBYR - BBYT Diverters 

53

A 

Disassembly of the BBZP - BBZR - BBZT- BBYP - BBYR - BBYT Diverters 

54

B  Disassembly of the  BBZP M8-LLL Diverter 

59

17  Assembly of the BB ZP - BBZR - BBZT- BBYP - BBYR - BBYT Diverters   

66

A 

Assembly of the BB ZP - BBZR - BBZT- BBYP - BBYR - BBYT Diverters  

72

B  Assembly of the BBZP M8-LLL Diverter 

77

18   Pneumatic Valves BBZT - BBYT 

81

19  Disassembly of the BBZT - BBYT 

83

20  Assembly of the BBZT - BBYT 

87

21 Annexes 

94

22  2D diagram BBZP 

95

23  2D diagram BBZP M8-LL 

96

24  2D diagram BBZP P7-LL 

97

25  2D diagram BBZR 

98

26  2D diagram BBZT 

99

27  2D diagram BBYP 

100

28  2D diagram BBYR 

101

2

Summary of Contents for BBZP

Page 1: ...ntenance Manual SINGLE SEAT VALVE Bardiani Valvole S p A via G di Vittorio 50 52 43045 Fornovo di Taro PR Italy tel 39 0525 Fax 0525 3408 bardiani bardiani com www bardiani com EN IST BBZP 0418 BBZP B...

Page 2: ...BBYR BBYT 36 A Assembly of the BBZP BBZR BBZT BBYP BBYR BBYT 42 B Assembly of the BBZP P7 LL 46 15 Pneumatic Valves BBZP BBZR BBZT BBYP BBYR BBYT Diverters 50 16 Disassembly of the BBZP BBZR BBZT BBYP...

Page 3: ...2D diagram BBZP Diverter 103 31 Diagram BBZP M8 LLL Diverter 104 32 Diagram BBZP M9 LLL Diverter 105 33 2D diagram BBZR Diverter 106 34 2D diagram BBZT Diverter 107 35 2D diagram BBYP Diverter 108 36...

Page 4: ...pdate at any time and with no obligation to notify so in writing the data and or information relevant to the use of the valves described in this Instruction Use and Maintenance Manual A constantly upd...

Page 5: ...NING Risk of explosions Take Care risk of explosions MANDATORY SIGNS FOR THE OPERATOR IN CHARGE OF ASSEMBLY DISASSEMBLY Pictogram Description Notes OBLIGATION General Special instructions must be foll...

Page 6: ...operations particularly when dismantling parts SUITABLE CLOTHING Suitable clothing such as overalls It is strictly prohibited to wear clothes with large flapping sleeves and or other loose items whic...

Page 7: ...NECTION Electrical disconnection from the control unit consult the relative instruction manual PNEUMATIC CONNECTION Connection of the air to the valve PNEUMATIC DISCONNECTION Disconnection of the air...

Page 8: ...e valve where there is a risk of explosion and or fire unless envisaged by the manufacturer if the valves are certified in accordance with Directive 2014 34 EU please refer to the ATEX Manual integrat...

Page 9: ...rical supply See Giotto Top GASKET MATERIALS COMPATIBILITY Product EPDM FKM HNBR MVQ Temperature applications with air 10 to 140 C 10 to 200 C 10 to 130 C 70 to 230 C Caustic soda 2 60 C 30 C To be ch...

Page 10: ...ort and that it corresponds with the order Check the inside of the valve 2 UNPACKING The valve packaging is made up of cardboard wood and plastic The valve is mainly made up of metal materials The gas...

Page 11: ...ed on the size there are two different lifting procedures CAUTION Before lifting the valve make sure there are no disassembled or separate valve parts which could fall off causing injury to persons an...

Page 12: ...heck the power supply to the control unit is correct consult the relative instruction manual A Upward movement of the valve member B Downward movement of the valve member In single acting valves there...

Page 13: ...NS CONNECTORS If the valve is fitted with connectors you may proceed with installation Correctly insert the gaskets and tighten the connectors Valve 3LL Valve P7 LL Valve M8 LL Valve M9 LLL CAUTION Ba...

Page 14: ...between the actuator and the valve body 6 MINIMUM MAINTENANCE CLEARANCES Make sure there is enough room around the valve for it to be disassembled with the control unit installed BBZP BBZM BBYP BBZT B...

Page 15: ...of the valve member B Downward movement of the valve member In single acting valves there is only one of the aforementioned commands CAUTION Hand crushing hazard During operation there is a risk of c...

Page 16: ...ggressive fluids Modify the operating conditions Too many commands active Difficulty opening and closing Difficulty opening and closing Incorrect type of elastomer used for the gaskets Replace with a...

Page 17: ...CAUTION Burns hazard The valves and piping may be very hot Wear protective gloves WARNING After installing a new or serviced valve perform an internal washing cycle before using the piping for food l...

Page 18: ...ut by expert technicians only CAUTION Maintenance operations must be carried out with the line stopped and all utilities electricity compressed air disconnected CAUTION Always discharge the fluid pres...

Page 19: ...ion to any possible detergent or other aggressive fluid deposits see Cleaning Always use protective safety glasses and gloves when required CAUTION Hand crushing hazard During operation there is a ris...

Page 20: ...SKETS Preventive Replace after 12 months Replace after 24 months In the event of leaks Replace at the end of the day Replace in the event of leaks Periodical Check correct operation and that there are...

Page 21: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 Soft 11Tools useful for Disassembly Reassembly TOOLS 21...

Page 22: ...8 Screw 9 Cylinder 10 Bush 14 Sealing ring 17 Bush 19 Sealing ring 24 Air connector 28 Shutter nut 33 Clamp 34 Screw 35 Assembly 40 Cap 42 Upper body 45 Steam barrier 47 Sealing ring 50 Gasket holder...

Page 23: ...P 0418 23 2 9 276 277 17 275 274 10 35 154 34 DN10 100 8 DN125 150 120 50 157 156 2 14 33 14 28 P T F E BBZR BBYR 14 2 BBZP P7 LL 1 50 157 156 45 47 47 57 168 168 BBYP BBYR BBYP BBYR 33 1 BBZP M8 LL P...

Page 24: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 13Disassembly of the BBZP BBZR BBZT BBYP BBYR BBYT 24 BBZP P7 LL 29 31 BBZP BBZR BBZT BBYP BBYR BBYT 25 28 a b...

Page 25: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 Normally closed ormally open or double acting A Disassembly of the BBZP BBZR BBZT BBYP BBYR BBYT 25 1 a 1 33...

Page 26: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 Normalmente chiusa Normalmente aperta o doppio effetto Normally closed ormally open or double acting 26 33 1 42 108 BBZP M8 LL 42 33 1 c 2 c...

Page 27: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 27 50 BBYP BBYR BBYT 2 3 a 2 50 3 d...

Page 28: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 28 14 28 P T F E 2 32 14 2 4 a 4 e 5 e 5 a...

Page 29: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 B Disassembly of the BBZP P7 LL Normally closed ormally open or double acting 29 1 b 1 33 2 b 2...

Page 30: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 30 42 33 50 108 42 4 b 3 b...

Page 31: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 31 32 14 2 6 b 5 e 6 e 2 5 b 14 28 P T F E 2...

Page 32: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 32 50 156 120 50 157 7 8 168 45 168 47 45 47 45 57 BBYP BBYR BBYT 45 33 157 50 156 50 8 d 9 d 7 d 11 d 12 d 10 d...

Page 33: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 33 35 34 DN10 100 8 DN125 150 13 13 f 35 34 DN10 100 8 DN125 150 154 BBZR BBYR...

Page 34: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 34 40 24 14 BBZT BBYT 84 94 14 g BBZT BBYT 40 24...

Page 35: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 35 DN 125 150 DN 10 100 9 17 10 7 7 274 275 10 6 9 19 277 276 17 15 h 16 h 17 h 15 i 16 i...

Page 36: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 14Assembly of the BBZP BBZR BBZT BBYP BBYR BBYT 36 85 C H O 2 1 10 14 1 a b c 2...

Page 37: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 37 3 h 4 h 5 h 3 i 4 i DN 125 150 277 276 17 274 275 10 9 DN 10 100 6 9 19 7 7...

Page 38: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 38 35 34 DN10 100 8 DN125 150 154 BBZR BBYR 40 24 7 35 34 DN10 100 8 DN125 150 6 40 24 BBZT BBYT 7 f...

Page 39: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 39 168 45 168 47 45 47 45 57 BBYP BBYR BBYT 45 33 1 1 9 d 10 d 8 d 12 d 11 d 2...

Page 40: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 40 BBYP BBYR BBYT 157 50 156 50 120 50 157 50 156 1 1 1 1 14 15 d 13 15 13 d 14 d...

Page 41: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 41 BBZP P7 LL 46 49 BBZP BBZR BBZT BBYP BBYR BBYT 42 45 a b...

Page 42: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 A Assembly of the BBZP BBZR BBZT BBYP BBYR BBYT 42 14 2 16 a 16 e 17 e 14 28 P T F E 2...

Page 43: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 43 50 2 18 a 2 50 BBYP BBYR BBYT 18 d...

Page 44: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 Normally closed Normally open or double acting 44 19 a 1 33 20 a 2...

Page 45: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 45 33 1 42 108 BBZP M8 LL 21 c 2 BBZT BBYT 84 94...

Page 46: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 B Assembly of the BBZP P7 LL 46 14 28 P T F E 2 14 2 16 b 16 e 17 e...

Page 47: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 47 108 42 18 b 19 b 42 33 50 2...

Page 48: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 Normally closed Normally open or double acting 48 2 20 b 21 b...

Page 49: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 49 22 b 1 33 2...

Page 50: ...Bush 19 Sealing ring 24 Air connector 28 Shutter nut 30 Double shutter 33 Clamp 34 Screw 35 Assembly 40 Cap 42 Upper body 45 Steam barrier 47 Sealing ring 50 Gasket holder disc 51 Lower shutter 57 Se...

Page 51: ...IST BBZP 0418 51 9 276 277 17 275 274 10 35 154 34 DN10 100 8 DN125 150 120 50 157 156 BBZR BBYR 50 157 156 45 47 47 57 168 168 BBYP BBYR BBYP BBYR 33 24 40 7 7 19 6 DN125 150 DN125 150 108 42 33 30...

Page 52: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 52 BBZP M9 LLL BBZP M8 LLL 108 42 33 30 14 14 33 2 14 108 42 33 108 92 33 51 213 94 33 1 33 1 92 108 C B...

Page 53: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 16Disassembly of the BBZP BBZR BBZT BBYP BBYR BBYT Diverters 53 BBZP M8 LLL 59 65 BBZP BBZR BBZT BBYP BBYR BBYT 54 58 a b...

Page 54: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 A Disassembly of the BBZP BBZR BBZT BBYP BBYR BBYT Diverters Normally closed Normally open or double acting 54 1 a 33 1...

Page 55: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 Normally closed Normally open or double acting 55 92 33 1 BBZP M9 LLL 33 92 108 1 c 2 c 3 c...

Page 56: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 56 4 a 5 a 14 14 30 6 a...

Page 57: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 57 14 30 14 P T F E 212 28 6 e 7 e 5 e...

Page 58: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 58 9 a 8 d 8 a 50 42 33 42 108 BBYP BBYR BBYT 50 42 33...

Page 59: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 B Disassembly of the BBZP M8 LLL Diverter 59 2 b 1 b 33 1...

Page 60: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 60 213 51 94 3 b 4 b 33 92 92 108 5 b 6 b...

Page 61: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 Normally closed Normally open or double acting 61 33 42 7 b...

Page 62: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 62 8 b 42 108 50 2 9 b 2 14 2 10 b 11 b...

Page 63: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 63 50 156 120 50 157 12 13 168 45 168 47 45 47 45 57 BBYP BBYR BBYT 45 33 157 50 156 50 13 d 14 d 12 d 16 d 17 d 15 d...

Page 64: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 64 35 34 154 BBZR BBYR 18 18 f 35 34 8 DN125 150 19 BBZT BBYT 82 94 40 24...

Page 65: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 65 DN 125 150 274 275 10 6 9 19 277 276 17 20 21 22 20 i 21 i 9 17 10 7 7...

Page 66: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 17Assembly of the BB ZP BBZR BBZT BBYP BBYR BBYT Diverters 66 85 C H O 2 1 10 1 a b c 2 14 94...

Page 67: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 67 3 4 5 3 i 4 i DN 125 150 277 276 17 274 275 10 9 6 9 19 7 7...

Page 68: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 68 40 24 7 6 40 24 BBZT BBYT 7 f 35 34 8 DN125 150 35 34 154 BBZR BBYR...

Page 69: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 69 168 45 168 47 45 47 45 57 BBYP BBYR BBYT 45 33 1 1 9 d 10 d 8 d 12 d 11 d 2...

Page 70: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 70 BBYP BBYR BBYT 157 50 156 50 120 50 157 50 156 1 1 1 1 14 15 d 13 15 13 d 14 d...

Page 71: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 71 BBZP M8 LLL 77 81 BBZP BBZR BBZT BBYP BBYR BBYT 72 76 a b...

Page 72: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 A Assembly of the BB ZP BBZR BBZT BBYP BBYR BBYT Diverters 72 BBYP BBYR BBYT 50 42 33 16 a 18 d 42 108 50 42 33 18 a 2 2 92 108 BBZP M9 LLL 17 c...

Page 73: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 73 14 30 14 P T F E 212 28 14 14 30 19 a 19 e 20 e 21 e...

Page 74: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 Normally closed Normally open or double acting 74 22 a 23 a...

Page 75: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 Normally closed Normally open or double acting 75 24 a 1 92 BBZP M9 LLL 33 25 a 2...

Page 76: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 76 33 1 BBZP M9 LLL 2 26 c BBZT BBYT 82 94...

Page 77: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 B Assembly of the BBZP M8 LLL Diverter 77 16 b 14 2 50 2 17 b 18 b 42 108...

Page 78: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 Normally closed Normally open or double acting 78 19 b 42 33 20 b 2 21 b 92 108...

Page 79: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 Normally closed Normally open or double acting 79 33 92 22 b 213 51 94 23 b 2 24 b...

Page 80: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 80 33 2 26 b...

Page 81: ...IST BBZP 0418 18 Pneumatic Valves BBZT BBYT NO DESCRIPTION 23 Upper pin 24 Air connector 66 Piston 88 Grub screw 99 Cylinder 129 Pin 169 Sealing ring 170 Screw 171 Sealing ring 172 Sealing ring 173 Bu...

Page 82: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 82 23 99 169 24 170 172 171 204 171 66 129 88 173 175 177...

Page 83: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 19Disassembly of the BBZT BBYT 83 1 2 3 4 177...

Page 84: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 84 175 173 5 6 88 7 129 8...

Page 85: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 85 9 10 171 66 204 66 172 171 66 11 12 13...

Page 86: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 86 24 14 169 99 15 16 17 35 99 170 170 23...

Page 87: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 20Assembly of the BBZT BBYT 87 23 169 99 99 1 2 3 4...

Page 88: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 88 99 170 24 5 6...

Page 89: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 89 10 172 171 66 204 66 171 66 7 8 9...

Page 90: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 90 129 11 12 13...

Page 91: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 91 88 175 173 14 15 16 17...

Page 92: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 92 177 18 19 20 21...

Page 93: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 93 22 23...

Page 94: ...Year of construction 2016 Reference complies with all relevant provisions of the following EC directives EC 2006 42 MACHINERY and also comply with the following EC Directives and Regulations EU 2014...

Page 95: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 222D diagram BBZP PTFE Execution 95 22 DN125 150 DN125 150...

Page 96: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 PTFE Execution 232D diagram BBZP M8 LL 96 22...

Page 97: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 242D diagram BBZP P7 LL PTFE Execution 97 22...

Page 98: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 252D diagram BBZR PTFE Execution 98 22...

Page 99: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 262D diagram BBZT 99 22...

Page 100: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 272D diagram BBYP 22 PTFE Execution 100 22...

Page 101: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 282D diagram BBYR 22 PTFE Execution 101 22...

Page 102: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 292D diagram BBYT 102 81...

Page 103: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 302D diagram BBZP Diverter PTFE Execution 103 50 DN125 150 DN125 150...

Page 104: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 31Diagram BBZP M8 LLL Diverter 104 50...

Page 105: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 32Diagram BBZP M9 LLL Diverter PTFE Execution 105 50 DN125 150 DN125 150...

Page 106: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 332D diagram BBZR Diverter PTFE Execution 106 50...

Page 107: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 342D diagram BBZT Diverter 107 81...

Page 108: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 PTFE Execution 352D diagram BBYP Diverter 108 50...

Page 109: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 362D diagram BBYR Diverter PTFE Execution 109 50...

Page 110: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 372D diagram BBYT Diverter 110 81...

Page 111: ...ibutor or dealer or agent or representative or employee or person appointed by Bardiani Valvole S p A is authorized to make any amendments and or integrations and or extensions to this warranty 3 WARR...

Page 112: ...gly recommends the Buyer to contact their sales team and request any information that might be needed in relation to the specifications and uses of the Products 5 The information provided in this manu...

Page 113: ...Instruction Use and Maintenance Manual EN IST BBZP 0418 NOTES 113...

Page 114: ...Bardiani Valvole S p A via G di Vittorio 50 52 43045 Fornovo di Taro PR Italy tel 39 0525 400044 fax 39 0525 3408 bardiani bardiani com www bardiani com...

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