Bard 2100-737A Installation Instructions Manual Download Page 16

Manual 2100-737A 

Page 

16 of 25

IMPORTANT INSTALLER NOTE

For improved start up performance wash the indoor coil 
with a dish washing detergent.

HIGH AND LOW PRESSURE SWITCH

All T**S wall mounted air conditioner series models 
are supplied with a remote reset for the high and low 
pressure switch.  If tripped, this pressure switch may 
be reset by turning the thermostat off then back on 
again.

THREE PHASE SCROLL COMPRESSOR 

START UP INFORMATION

Scroll compressors, like several other types of 
compressors, will only compress in one rotational 
direction.  Direction of rotation is not an issue with 
single phase compressors since they will always start 
and run in the proper direction.

However, three phase compressors will rotate in either 
direction depending upon phasing of the power.  
Since there is a 50-50 chance of connecting power 
in such a way as to cause rotation in the reverse 
direction, verification of proper rotation must be made.  
Verification of proper rotation direction is made by 
observing that suction pressure drops and discharge 
pressure rises when the compressor is energized.  
Reverse rotation also results in an elevated sound level 
over that with correct rotation, as well as substantially 
reduced current draw compared to tabulated values.

Verification of 

proper rotation

 must be made at the 

time the equipment is put into service.  If improper 
rotation is corrected at this time, there will be no 
negative impact on the durability of the compressor. 
However, reverse operation for over 1 hour may have a 
negative impact on the bearing due to oil pump out.

NOTE:

  If compressor is allowed to run in reverse 

rotation for an extended period of time, the 

compressor’s internal protector will trip.

All three phase ZP compressors are wired identically 
internally.  As a result, once the correct phasing 
is determined for a specific system or installation, 
connecting properly phased power leads to the same 
Fusite terminal should maintain proper rotation 
direction.

The direction of rotation of the compressor may be 
changed by reversing any two line connections to the 
unit.

PHASE MONITOR

All units with three phase scroll compressors are 
equipped with a three phase line monitor to prevent 
compressor damage due to phase reversal.

The phase monitor in this unit is equipped with two 
LEDs.  If the Y signal is present at the phase monitor 
and phases are correct the green LED will light.

If phases are reversed, the red fault LED will be lit and 
compressor operation is inhibited.

If a fault condition occurs, reverse two of the supply 
leads to the unit.  

Do not reverse any of the unit factory 

wires as damage may occur.

SERVICE HINTS

1.  Caution owner/operator to maintain clean air filters 

at all times and to not needlessly close off supply 
and return air registers.  This reduces airflow 
through the system, which shortens equipment 
service life as well as increasing operating costs.

2.  Check all power fuses or circuit breakers to be sure 

they are the correct rating.

3.  Periodic cleaning of the outdoor coil to permit full 

and unrestricted airflow circulation is essential.

SEQUENCE OF OPERATION

Cooling

Circuit R-Y makes at thermostat pulling in compressor 
contactor, starting the compressor and outdoor motor.  
The G (indoor motor) circuit is automatically completed 
on any call for cooling operation or can be energized 
by manual fan switch on subbase for constant air 
circulation.

Heating

A 24V solenoid coil on reversing valve controls heating 
cycle operation.  Two thermostat options, one allowing 
“Auto” changeover from cycle to cycle and the other 
constantly energizing solenoid coil during heating 
season and thus eliminating pressure equalization 
noise except during defrost, are to be used.  On “Auto” 
option a circuit is completed from R-B and  R-Y on 
each heating “on” cycle, energizing reversing valve 
solenoid and pulling in compressor contactor starting 
compressor and outdoor motor.  R-G also make starting 
indoor blower motor.  Heat pump heating cycle now in 
operation.  The second option has no “Auto” changeover 
position, but instead energizes the reversing valve 
solenoid constantly whenever the system switch on 
subbase is placed in “Heat” position, the “B” terminal 
being constantly energized from R.  A thermostat 
demand for Stage 1 heat completes R-Y circuit, pulling 
in compressor contactor starting compressor and outdoor 
motor.  R-G also make starting indoor blower motor.

Summary of Contents for 2100-737A

Page 1: ...nted Packaged Heat Pump Models INSTALLATION INSTRUCTIONS Bard Manufacturing Company Inc Bryan Ohio 43506 www bardhvac com Manual 2100 737A Supersedes 2100 737 Date 5 14 21 T60H2 A T60H2 B T60H2 C Page...

Page 2: ...tions 3 Wall Mount General Information 4 Heat Pump Wall Mount Model Nomenclature 4 Shipping Damage 4 General 4 Duct Work 5 Filters 5 Fresh Air Intake 5 Condensate Drain 5 Installation Instructions 6 W...

Page 3: ...ummer Air Conditioning Duct Design for Residential ACCA Manual D Winter and Summer Air Conditioning and Equipment Selection For more information contact these publishers ACCA Air Conditioning Contract...

Page 4: ...installation should be based on heat loss gain calculation made according to methods of Air Conditioning Contractors of America ACCA The air duct should be installed in accordance with the Standards...

Page 5: ...factory for ordering information If using a return air filter grille filters must be of sufficient size to allow a maximum velocity of 400 fpm NOTE If no return air duct is used applicable installati...

Page 6: ...lashing to wall and caulk across entire length of top See Figure 3 8 For additional mounting rigidity the return air and supply air frames or collars can be drilled and screwed or welded to the struct...

Page 7: ...13 A Cond Air Inlet Electrical Entrances Optional Side Wall Mounting Brackets Built In Location Shipping Return Air Opening Supply Air Opening Top Rain Flashing Bottom Installation Bracket Back View...

Page 8: ...3 4 32 12 5 1 2 2 29 OPENING 1 Return Opening IT IS RECOMMENDED THAT A BEAD OF SUPPLY AIR NOTES TOP FLASHING AT TIME OF INSTALLATION RAIN FLASHING SILICONE CAULKING BE PLACED BEHIND THE SIDE MOUNTING...

Page 9: ...rials This is required for the first 3 of ducting It is important to insure that the 1 4 minimum spacing is maintained at all points Failure to do this could result in overheating the combustible mate...

Page 10: ...IR FACTORY SUPPLIED RAIN FLASHING SUPPLY AIR MIS 548 A SIDE VIEW I A C K E 1 000 B 1 000 SUPPLY DUCT OVER FRAME INTERIOR FINISHED WALL ALL AROUND DUCT FRAMING MATERIAL EXTERIOR FINISH WALL OPENING FOR...

Page 11: ...WALL OPENING W GRILLE SUPPLY DUCT MAYBE LOCATED IN AN ATTIC OR BELOW CEILING RAFTERS AS SHOWN CEILING RAIN RETURN AIR SLEEVE WALL SUPPLY AIR DUCT RAFTERS RAFTERS RETURN AIR OPENING W GRILLE RAIN FALSE...

Page 12: ...t is to be used with the equipment The correct size must be used for proper circuit protection and also to assure that there will be no nuisance tripping due to the momentary high starting current of...

Page 13: ...he correct set points NOTE The additional LAB low ambient bypass relay is required to prevent heater operation during low temperature cooling operation OPTIONAL COMPRESSOR CUTOFF THERMOSTAT See Figure...

Page 14: ...at This is done to maximize efficiency by utilizing the heat pump to bring the conditioned space temperature up rather than cycling on the electric heat due a second stage call for heat from the therm...

Page 15: ...ple leaks and recharges R 410A refrigerant is close to being an azeotropic blend it behaves like a pure compound or single component refrigerant The remaining refrigerant charge in the system may be u...

Page 16: ...ONITOR All units with three phase scroll compressors are equipped with a three phase line monitor to prevent compressor damage due to phase reversal The phase monitor in this unit is equipped with two...

Page 17: ...emperature sensor will send a signal to the heat pump control which will return the system to heating operations automatically If some abnormal or temporary condition such as a high wind causes the he...

Page 18: ...as there is likely no actual frost on the outdoor coil in this artificial test condition There is also a 5 minute compressor time delay function built into the HPC This is to protect the compressor fr...

Page 19: ...Heat pump control defective Check for 24 V between RV C and B C 1 Check circuit control wiring 2 Replace heat pump control Reversing valve solenoid coil defective Check for open or shorted coil Replac...

Page 20: ...16 0 144374 22 0 43554 60 0 15310 98 0 6098 15 0 139576 23 0 42295 61 0 14921 99 0 5961 14 0 134956 24 0 41077 62 0 14544 100 0 5827 13 0 130506 25 0 39898 63 0 14177 101 0 5697 12 0 126219 26 0 3875...

Page 21: ...y testing with this refrigerant charge quantity The following pressure tables show nominal pressures for the units Since many installation specific situations can affect the pressure readings this inf...

Page 22: ...Minimum Circuit Ampacity Maximum Circuit Exterior Fuse or Circuit Breaker Field Power Wire Size Ground WIre Size Ckt A Ckt B Ckt C Ckt A Ckt B Ckt C Ckt A Ckt B Ckt C Ckt A Ckt B Ckt C T60H2 A00 A0Z A...

Page 23: ...le filter Blower only CFM is the total air being circulated during continuous fan mode Airflow remains constant Blower only CFM reduces during continuous fan mode Requires wiring modification consult...

Page 24: ...it s air noise cabinet duct or motor noise interview customer if necessary Air noise High static creating high blower speed Is airflow set properly Does removing filter cause blower to slow down Chec...

Page 25: ...ite side of the connector plug and gently pulling the plug out of the connector socket in the control DO NOT PULL ON THE WIRES GRIP THE PLUG ONLY 6 The control module is now completely detached from t...

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