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PlantMaster Client - Server concept: Wireless monitoring

Connecting remote sites

P

lant

M

aster

 supports the connection of multiple plants to 

one central server. 

In the remote site, M-s

ervers

 or WDl-s

ervers

, connected to 

a  leased  telephone  line  or  the  company’s  Intranet,  link 
the machines to the central computer system. A dedicated 
“multi-site consolidation module” on the central P

lant

M

as

-

ter

 server allows integrated reporting for all sites into one 

single reporting environment.

ERP system integration

P

lant

M

aster

  is  easily  integrated  with  the  customer’s  ERP 

system. Through a standard interface, order and product 
data is transferred from the ERP system and imported in 
the P

lant

M

aster

 database. 

The integrated export functionality allows a straightforward 
upload of production data, calculated production schedules, 
work-in-progress and performance indicators from P

lant

-

M

aster

 to the ERP system.

P

lant

M

aster

 uses the standard TCP/IP protocols for integra-

tion with the host computer.

TSDU/WDL

M-Server

DU8P

HSDL

Planning

Monitoring/Reporting

Traceability

Ether

net

Host

Statistical Process &

Quality  Control

Windows Server

Ethernet/Euromap 63

DU8P/WDL

DU8P/WDL

WDL - Server

Ether

net

Injection molding

Blow molding

Extrusion

Metal stamping

Assembly

Scale

 Real time monitoring

 

Cycle time monitoring

 

Downtime and scrap analysis

 

Key performance indicators (OEE)

 Planning and scheduling

 

Multi resource scheduling

 

Kan Ban

 

Ticket printing

 Quality control

 

Process and product parameters

 

Variables and attributes

 

Control charts & alarms

 Traceability

 

Automotive, cosmetic, …

 

Per single product or lot

 

User friendly reporting 

 Machine and mold maintenance 

 

Based on real production

 Operator planning and tracking

Software modules

Summary of Contents for PlantMaster

Page 1: ... operating system and Oracle database PlantMaster offers a collaborative suite of application modules PlantMaster meets the needs of spe cific manufacturing environments such as plastic processing engineering and assembly operations The result is a powerful and flexible management tool providing managers with real time visibility on all Key Performance Indicators KPI enabling them to achieve opera...

Page 2: ...d upload of production data calculated production schedules work in progress and performance indicators from Plant Master to the ERP system PlantMaster uses the standard TCP IP protocols for integra tion with the host computer TSDU WDL M Server DU8P HSDL Planning Monitoring Reporting Traceability Ethernet Host Statistical Process Quality Control Windows Server Ethernet Euromap 63 DU8P WDL DU8P WDL...

Page 3: ...efinable quick entry keys are available for fast entry of the most important stop reasons All other data entry is conducted through software driven function keys A large and configurable display allows the opera tor to view all production and planning information at the machine Data security All Data Units can be extended with a module for backup recovery allowing a minimum of 24 hours local data ...

Page 4: ...le relational database By means of a powerful report and formula generator us ers can define and configure their own calculations and reports Integrated graphics allow managers to build their own personalized dashboards for a quick and transparent analysis and evaluation of all Key Performance Indica tors KPI With the multi site consolidation module managers can compare KPI s and processes between...

Page 5: ...d by the process that consumes this component A Kan Ban Card is sent to the work center that produces this component This bar coded card contains the product code tool and quantity required Scanning this card at the machine automatically generates a production job in the PlantMaster database Planning reports Once the jobs are scheduled a set of reports is available for planning production and set ...

Page 6: ...rocess routing In the process routing module the user defines a rout ing for each product containing all necessary production steps For each step in the process the machine or work station is defined as well as all data to be collected Typical traceability data includes operators lot numbers component numbers and process and quality parameters This allows the system to check in real time if indeed...

Page 7: ... or analog inputs while part related information is sampled directly from measurement devices such as scales and calipers or entered manually through a PC connected to the system A special SPC SQC touch screen terminal is available for convenient entry of sample data on the production floor SPC SQC alarms are automatically solved in the production cfr auto flagging SPC SQC reporting and quality ce...

Page 8: ...howing production down time scrap counts efficiencies by the operator Typical PlantMaster installations References Barco n v Th Sevenslaan 106 8500 Kortrijk BELGIUM Tel intl 32 56 262611 Fax intl 32 56 262690 e mail sales bv barco com A00558 02 EN 22 10 2007 DPD Barco Sedo GmbH Neuwies 1 35794 Mengerskirchen GERMANY Tel intl 49 64 76310 Fax intl 49 64 763131 e mail sedo barco com Barco Loepfe srl ...

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