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PlantMaster

Barco’s leading MES system for discrete manufacturing, P

lant

M

aster

 monitors and synchro-

nizes manufacturing activities from independent operations to globally distributed plants. 
P

lant

M

aster

 is designed to seamlessly integrate with the company’s ERP system. 

Using  the  Microsoft  Windows®  operating  system  and  Oracle®  database,  P

lant

M

aster

 

offers a collaborative suite of application modules. P

lant

M

aster

 meets the needs of spe-

cific manufacturing environments such as plastic processing, engineering and assembly 
operations. 

The result is a powerful and flexible management tool providing managers with real-time 
visibility on all Key Performance Indicators (KPI), enabling them to achieve operational 
excellence and rapidly respond to changing conditions.

Manufacturing Execution System (MES) 

Summary of Contents for PlantMaster

Page 1: ... operating system and Oracle database PlantMaster offers a collaborative suite of application modules PlantMaster meets the needs of spe cific manufacturing environments such as plastic processing engineering and assembly operations The result is a powerful and flexible management tool providing managers with real time visibility on all Key Performance Indicators KPI enabling them to achieve opera...

Page 2: ...d upload of production data calculated production schedules work in progress and performance indicators from Plant Master to the ERP system PlantMaster uses the standard TCP IP protocols for integra tion with the host computer TSDU WDL M Server DU8P HSDL Planning Monitoring Reporting Traceability Ethernet Host Statistical Process Quality Control Windows Server Ethernet Euromap 63 DU8P WDL DU8P WDL...

Page 3: ...efinable quick entry keys are available for fast entry of the most important stop reasons All other data entry is conducted through software driven function keys A large and configurable display allows the opera tor to view all production and planning information at the machine Data security All Data Units can be extended with a module for backup recovery allowing a minimum of 24 hours local data ...

Page 4: ...le relational database By means of a powerful report and formula generator us ers can define and configure their own calculations and reports Integrated graphics allow managers to build their own personalized dashboards for a quick and transparent analysis and evaluation of all Key Performance Indica tors KPI With the multi site consolidation module managers can compare KPI s and processes between...

Page 5: ...d by the process that consumes this component A Kan Ban Card is sent to the work center that produces this component This bar coded card contains the product code tool and quantity required Scanning this card at the machine automatically generates a production job in the PlantMaster database Planning reports Once the jobs are scheduled a set of reports is available for planning production and set ...

Page 6: ...rocess routing In the process routing module the user defines a rout ing for each product containing all necessary production steps For each step in the process the machine or work station is defined as well as all data to be collected Typical traceability data includes operators lot numbers component numbers and process and quality parameters This allows the system to check in real time if indeed...

Page 7: ... or analog inputs while part related information is sampled directly from measurement devices such as scales and calipers or entered manually through a PC connected to the system A special SPC SQC touch screen terminal is available for convenient entry of sample data on the production floor SPC SQC alarms are automatically solved in the production cfr auto flagging SPC SQC reporting and quality ce...

Page 8: ...howing production down time scrap counts efficiencies by the operator Typical PlantMaster installations References Barco n v Th Sevenslaan 106 8500 Kortrijk BELGIUM Tel intl 32 56 262611 Fax intl 32 56 262690 e mail sales bv barco com A00558 02 EN 22 10 2007 DPD Barco Sedo GmbH Neuwies 1 35794 Mengerskirchen GERMANY Tel intl 49 64 76310 Fax intl 49 64 763131 e mail sedo barco com Barco Loepfe srl ...

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